Coordination Polymer Proton Conductor for High-Temperature Fuel Cells

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional solid polymer fuel cells require complex moisture control systems due to low operation temperatures and humidity-dependent ion conductivity, which increases costs and complexity.

Innovation Solution

A proton conductor composed of a coordination polymer with stoichiometric metal ions, oxoanions, and proton coordinating molecules, forming non-crystalline structures that maintain high ion conductivity at temperatures above 100°C without the need for humidification, utilizing metal ions like cadmium and oxoanions like phosphate ions, along with additives like metal oxides and organic polymers to enhance conductivity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional electrolyte materials operate at low temperatures below 100°C, then ion conduction occurs through moisture in the film, but a moisture control system is required which increases system complexity and cost

Engineering Contradiction:
Improveion conductivityVSAvoidmoisture control system
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The invention changes the operating temperature parameter from below 100°C to 100°C or higher, which fundamentally alters the ion conduction mechanism from moisture-dependent to intrinsic conductivity, eliminating the need for moisture control systems

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention extracts and eliminates the moisture control system from the fuel cell architecture by using electrolyte materials that maintain high ion conductivity through intrinsic properties rather than environmental moisture, thereby simplifying the overall system

Inventive Principle:
Principle #2Taking out (Extraction)

2Reliability

If electrolyte materials operate under humidification conditions, then ion conductivity is maintained, but system cost and complexity increase

Engineering Contradiction:
Improveion conductivityVSAvoidsystem cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The electrolyte material provides self-service by maintaining its own ion conductivity through intrinsic properties at elevated temperatures without requiring external humidification systems, thereby reducing manufacturing complexity and cost

Inventive Principle:
Principle #25Self-service

3Reliability

If the proton conductor uses a non-crystalline structure, then high ion conductivity is achieved at high temperature, but structural organization is reduced

Engineering Contradiction:
Improveion conductivityVSAvoidcrystalline structure
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The invention changes the structural parameter from crystalline to non-crystalline (amorphous) phase, which eliminates grain boundaries and structural defects that impede ion transport, thereby achieving superior ion conductivity at high operating temperatures

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The proton conductor achieves high ion conductivity at elevated temperatures without the need for humidification, simplifying the fuel cell system and reducing costs by eliminating the requirement for moisture control, while maintaining performance across a range of temperatures.

Implementation Method 1

a coordination polymer having stoichiometrically metal ions, oxoanions, and proton coordinating molecules capable of undergoing protonation or deprotonation. The coordination polymer including coordination entities that are repeatedly coordinated to bond the coordination entities with one another

Methodology Applied
Scientific EffectCoordination bonding: Chemical Bonding

Implementation Method 2

proton coordinating molecules capable of undergoing protonation or deprotonation

Methodology Applied
Scientific EffectProton transfer: Chemical Bonding

Data Source

PatentUS9929424B2Proton conductor, method for producing proton conductor, and fuel cell
Publication Date: 2018.03.27 DENSO CORP
  • US9929424B2 patent drawing
  • US9929424B2 patent drawing
  • US9929424B2 patent drawing

AI summary

A proton conductor includes a coordination polymer having stoichiometrically metal ions, oxoanions, and proton coordinating molecules capable of undergoing protonation or deprotonation. The coordination polymer including coordination entities that are repeatedly coordinated to bond the coordination entities with one another. Each coordination entity is either a first coordination entity or a second coordination entity. The first coordination entity is one metal ion of the metal ions coordinated with either at least one oxoanion of the oxoanions or at least one proton coordinating molecule of the proton coordinating molecules. The second coordination entity is the metal ion coordinated with each of at least one oxoanion of the oxoanions and at least one proton coordinating molecule of the proton coordinating molecules. At least a part of the proton conductor is non-crystalline. The proton conductor has high ion conductivity at high temperature.