Co-Packaged Optical Switch Tiles for Lower-Power Data Routing

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Solution Overview

Problem

Conventional methods for switching optical data are expensive and high-power-consuming due to the need for converting optical data to electrical data for routing, and they often fail to switch the underlying information data effectively.

Innovation Solution

The use of co-packaged optics (CPO) with multiple optical components that convert optical data to electrical data for switching and then back to optical data, along with a design that includes a digital-signal processor (DSP) die, photonic integrated circuit (PIC) die, and transimpedance amplifier (TIA) die, which allows for efficient and cost-effective data switching with reduced power consumption and board space requirements.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If conventional optical-to-electrical conversion methods are used for data switching, then data routing capability is improved, but power consumption and cost increase significantly

Engineering Contradiction:
Improvedata routing capabilityVSAvoidpower consumption
Core Design Contradiction:
Adaptability or versatilityVSUse of energy by moving object

Solution Approach 1:

The patent combines multiple optical components (laser source, modulator, photodetector, TIA) and electronic components (DSP, driver) into a single co-packaged module. This integration reduces the number of separate optical-to-electrical conversion points, thereby reducing overall power consumption while maintaining full data routing capability across the optical switch fabric.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent replaces conventional electrical switching with optical switching using photonic integrated circuits. Optical signals are switched directly in the optical domain using optical modulators and photodetectors, eliminating the need for energy-intensive optical-to-electrical conversion at each switching point, thus reducing power consumption while maintaining routing versatility.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Adaptability or versatility

If conventional optical-to-electrical conversion methods are used for data switching, then data routing capability is improved, but implementation cost increases

Engineering Contradiction:
Improvedata routing capabilityVSAvoidimplementation cost
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The patent integrates multiple discrete components (laser source, modulator, photodetector, TIA, DSP, driver) into a single co-packaged module. This consolidation reduces the number of separate components that need to be manufactured, tested, and assembled, thereby reducing implementation cost while maintaining full data routing capability.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The co-packaged optical module is designed as a universal building block that can be used in multiple configurations and applications. The module contains all necessary components for optical-to-electrical conversion, signal processing, and data routing, making it a multi-functional unit that reduces overall system complexity and cost.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Use of energy by moving object

If co-packaged optics with multiple dies are used, then power consumption is reduced, but device complexity increases

Engineering Contradiction:
Improvepower consumptionVSAvoiddevice complexity
Core Design Contradiction:
Use of energy by moving objectVSDevice complexity

Solution Approach 1:

The patent integrates multiple functional dies (PIC, DSP, driver, TIA) into a single co-packaged module with shared packaging infrastructure, including common substrate, unified thermal management, and integrated interconnects. This merging approach reduces device complexity by eliminating the need for separate packaging and interconnection of multiple independent components, while maintaining the power consumption benefits of integration.

Inventive Principle:
Principle #5Merging (Combining)

4Area of stationary object

If co-packaged optics with multiple dies are used, then board space requirements are reduced, but device complexity increases

Engineering Contradiction:
Improveboard space requirementsVSAvoiddevice complexity
Core Design Contradiction:
Area of stationary objectVSDevice complexity

Solution Approach 1:

The patent combines multiple optical and electronic components into a single co-packaged module that occupies minimal board space. The integrated design includes shared packaging infrastructure, common substrate, and unified interconnects, reducing the overall footprint while managing the complexity of multiple dies through consolidated packaging and interconnection architectures.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables efficient and cost-effective switching of 50 Tb/s of optical data with reduced power consumption and board space requirements, while maintaining excellent heat dissipation and RF performance, by using direct-detect or coherent optical components and short fiber jumpers for stress relief and fiber connection management.

Implementation Method 1

a PIC die, a DSP die, a driver die, and a TIA die

Methodology Applied
Scientific EffectPhotodetection: Photoelectric Effect

Implementation Method 2

a PIC die, a DSP die, a driver die, and a TIA die

Methodology Applied
Scientific EffectTransimpedance conversion:

Data Source

PatentUS12041397B1Switch
Publication Date: 2024.07.16 ACACIA TECH INC
  • US12041397B1 patent drawing
  • US12041397B1 patent drawing
  • US12041397B1 patent drawing

AI summary

An apparatus and system, including a switch; and a set of tiles; wherein each of the set of tiles include a PIC die, a DSP die, a driver die, and a TIA die and methods thereto.