Co-Packaged Optics Waveguide Interconnects

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Solution Overview

Problem

The increasing complexity of IC processing and manufacturing due to the scaling down of geometry size in IC evolution requires advancements in package processing and manufacturing, particularly in co-packaged optics to achieve higher capacities, lower power consumption, and increased data speeds.

Innovation Solution

The development of a co-packaged optics device that integrates electrical and optical components, featuring a waveguide component with intersecting waveguide channels and fiber array units, which allows for flexible optical signal transmission paths and efficient interconnectivity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If geometry size is scaled down in IC evolution, then production efficiency increases and costs decrease, but processing and manufacturing complexity increases

Engineering Contradiction:
Improveproduction efficiencyVSAvoidprocessing complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent combines optical components and electrical components into a single co-packaged optics device, integrating waveguide channels, optical transceivers, and electronic circuits within the same package footprint. This merging approach increases functional density without requiring separate packaging processes, thereby improving production efficiency while managing the complexity of integrated manufacturing

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The package substrate serves multiple functions simultaneously: it provides mechanical support for both optical and electrical components, establishes electrical connections through redistribution circuits, and enables optical signal transmission through waveguide channels. This multi-functionality reduces the number of separate components and assembly steps, improving productivity without proportionally increasing processing complexity

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Area of moving object

If co-packaged optics integrates electrical and optical components, then footprint decreases and data speeds increase, but manufacturing complexity increases

Engineering Contradiction:
ImprovefootprintVSAvoidmanufacturing ease
Core Design Contradiction:
Area of moving objectVSEase of manufacture

Solution Approach 1:

The device is segmented into distinct functional modules: waveguide channels for optical transmission, optical transceivers for signal conversion, and electronic circuits for data processing. Each module can be fabricated and tested independently before final integration, reducing manufacturing complexity while achieving compact footprint through systematic arrangement of segmented components

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent transitions from planar integration to three-dimensional co-packaging by stacking optical and electrical components vertically within the package. Waveguide channels extend through multiple layers, connecting optical transceivers positioned at different heights. This dimensional approach increases functional density and reduces footprint while allowing separate fabrication processes for optical and electrical layers, simplifying manufacturing

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enhances interconnecting bandwidth density and energy efficiency by shortening electrical link lengths, enabling higher data speeds and lower power consumption while maintaining a compact footprint.

Implementation Method 1

a waveguide component with intersecting waveguide channels... allowing for flexible optical signal transmission paths

Methodology Applied
Scientific EffectTotal internal reflection: Total Internal Reflection

Data Source

PatentUS20250172777A1Co-packaged optics device and opto-electronic module
Publication Date: 2025.05.29 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US20250172777A1 patent drawing
  • US20250172777A1 patent drawing
  • US20250172777A1 patent drawing

AI summary

An opto-electronic module and a co-packaged optics device included therein are provided. The co-packaged optics device can include a package substrate; an electronic component disposed on the package substrate; optical transceivers disposed on the package substrate, arranged around the electronic component, wherein the electronic component is electrically connected to the optical transceivers; and a waveguide component disposed on the package substrate. The waveguide component includes a waveguide bulk having an inward surface facing the optical transceivers and an outward surface opposite to the inward surface; a first waveguide channel embedded in the waveguide bulk and extending from the outward surface to the inward surface; and a second waveguide channel embedded in the waveguide bulk and extending from the outward surface to the inward surface, wherein the first waveguide channel and the second waveguide channel are intersected and directed to different ones of the optical transceivers.