Coplanar Image Sensor Module with Reinforcing Frame

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Solution Overview

Problem

Conventional dual camera systems in smartphones suffer from inferior coplanarity of image sensors, leading to suboptimal image clarity and stability.

Innovation Solution

An image capturing module comprising a circuit substrate, a structure reinforcing frame, image sensing chips, an adhesive body, and lens modules, where the image sensing chips are coplanarly disposed on a datum plane with the adhesive body connecting them to the reinforcing frame, ensuring optimal coplanarity and alignment, and the module includes additional features like heat dissipation substrates and auxiliary frames for enhanced stability and heat dissipation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If image sensors are integrated into portable electronic devices with small size, then device size is reduced, but coplanarity of image sensors deteriorates

Engineering Contradiction:
Improvedevice sizeVSAvoidcoplanarity of image sensors
Core Design Contradiction:
Volume of moving objectVSManufacturing precision

Solution Approach 1:

The patent divides the mounting structure into multiple components: a circuit substrate, a reinforcing frame with positioning structures, and adhesive bodies with specific geometric features. This segmentation allows each component to be optimized independently for both size and coplanarity, resolving the contradiction between miniaturization and precision alignment.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces localized geometric features at critical positions: convex portions on the circuit substrate, corresponding concave portions on the reinforcing frame, and matching convex portions on the adhesive bodies. These local quality enhancements provide precise positioning and maintain coplanarity without increasing overall device volume.

Inventive Principle:
Principle #3Local quality

2Manufacturing precision

If adhesive body connects image sensing chip to reinforcing frame, then coplanarity is improved, but manufacturing complexity increases

Engineering Contradiction:
Improvecoplanarity of image sensing chipsVSAvoidassembly complexity
Core Design Contradiction:
Manufacturing precisionVSEase of manufacture

Solution Approach 1:

The adhesive bodies are designed with self-aligning geometric features: convex portions that fit into concave portions on the reinforcing frame, and matching features on the circuit substrate. This self-service design allows the adhesive bodies to automatically position themselves during assembly, achieving precise coplanarity without complex external alignment procedures.

Inventive Principle:
Principle #25Self-service

3Manufacturing precision

If multiple image sensing chips are coplanarly disposed, then image clarity is improved, but structural complexity increases

Engineering Contradiction:
Improvecoplanarity of image sensing chipsVSAvoidstructural complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The reinforcing frame serves multiple functions simultaneously: it provides mechanical support for the circuit substrate, contains positioning structures for precise chip alignment, and acts as a reference plane for coplanarity. This multi-functionality achieves precise coplanar disposition of multiple image sensing chips without proportionally increasing structural complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Maintains the optimum coplanarity of image sensing chips, enhancing image clarity and heat dissipation efficiency, while providing structural rigidity to improve the overall performance of the image capturing module.

Implementation Method 1

The adhesive body is disposed on the structure reinforcing frame, and the adhesive body is connected between each image sensing chip and the structure reinforcing frame

Methodology Applied
Scientific EffectAdhesive bonding: Adhesive

Implementation Method 2

The structure reinforcing frame has a plurality of convex bodies opposite to the circuit substrate and passing through the adhesive body, and all of the image sensing chips, the adhesive body, and the convex bodies are coplanarly disposed on the heat dissipation substrate

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Data Source

PatentUS9860431B1Portable electronic device and image capturing module thereof
Publication Date: 2018.01.02 ANGELLING CAPITAL HOLDINGS LTD
  • US9860431B1 patent drawing
  • US9860431B1 patent drawing
  • US9860431B1 patent drawing

AI summary

A portable electronic device and an image capturing module thereof are disclosed. The image capturing module includes a circuit substrate, a structure reinforcing frame, a plurality of image sensing chips, an adhesive body, and a plurality of lens modules. The circuit substrate has a plurality of first passing openings. The structure reinforcing frame is disposed on the circuit substrate, and the structure reinforcing frame has a plurality of second passing openings respectively communicated with the first passing openings. The image sensing chips are disposed on the circuit substrate and electrically connected with the circuit substrate, and the image sensing chips are coplanarly disposed on a datum plane. The adhesive body is connected between each image sensing chip and the structure reinforcing frame. The lens modules are disposed on the circuit substrate, and the lens modules respectively correspond to the image sensing chips.