Coplanar Sensor Image Capture Unit for Minimally Invasive Endoscopes

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Solution Overview

Problem

Existing stereoscopic endoscopes face challenges in capturing high-quality images due to the difficulty in designing a small outer diameter distal-end image capture system, leading to issues like precise lens focusing, lateral color distortion, and limited imaging quality due to small optical components and inter-pupillary distance constraints.

Innovation Solution

The implementation of coplanar image capture sensors with a common front end optical structure, eliminating the need for lens calibration and allowing for temporal and spatial registration of images, enhancing image quality through features like increased resolution, dynamic range, and extended depth of field.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Length of moving object

If a small outer diameter distal-end image capture system is used, then the endoscope can be minimally invasive, but the imaging quality deteriorates due to small optical components and limited inter-pupillary distance

Engineering Contradiction:
Improveouter diameter of endoscopeVSAvoidimaging quality
Core Design Contradiction:
Length of moving objectVSManufacturing precision

Solution Approach 1:

The patent transitions from traditional side-by-side lens arrangements to a stacked configuration where multiple image capture sensors are positioned at different longitudinal positions along the optical axis. This dimensional change allows for larger effective optical components while maintaining a small outer diameter, resolving the contradiction between minimal invasiveness and imaging quality.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent employs a nested arrangement where multiple image capture sensors and optical components are positioned within the confined distal-end space at different depths along the optical axis. This nesting allows complex optical systems to be packed into a small outer diameter envelope while maintaining adequate component sizes for high-quality imaging.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Measurement precision

If multiple image capture sensors are positioned at different longitudinal positions, then feature differentiation is enhanced, but the device complexity increases

Engineering Contradiction:
Improvefeature differentiation capabilityVSAvoidoptical system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent uses a single objective lens that serves multiple functions by forming images for multiple image capture sensors positioned at different longitudinal positions. This universal optical element approach enhances feature differentiation capability while avoiding the complexity of multiple separate optical systems.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent combines multiple image capture sensors with different focal properties into a single integrated optical system sharing a common objective lens. This merging approach allows enhanced feature differentiation through multi-planar imaging while reducing overall device complexity compared to separate optical paths.

Inventive Principle:
Principle #5Merging (Combining)

3Ease of manufacture

If coplanar image capture sensors with common front end optical structure are used, then calibration and registration are simplified, but the optical path design becomes more constrained

Engineering Contradiction:
Improvecalibration and registration processVSAvoidoptical path configuration
Core Design Contradiction:
Ease of manufactureVSDevice complexity

Solution Approach 1:

The patent positions image capture sensors at different longitudinal positions along the optical axis where they share a common objective lens and optical path origin. This equipotential arrangement ensures that all sensors experience identical optical conditions from the front end, automatically achieving spatial and temporal registration without complex calibration while the optical path naturally accommodates the constrained geometry.

Inventive Principle:
Principle #12Equipotentiality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration provides enhanced image capture capabilities, including improved feature differentiation, higher apparent resolution, and extended dynamic range, enabling more precise and detailed imaging in minimally invasive surgical procedures.

Implementation Method 1

A beam splitter in the image capture unit is positioned to receive light from the lens assembly. The beam splitter is configured to reflect a first portion of the received light and to transmit a second portion of the received light

Methodology Applied
Scientific EffectReflection: Reflection

Implementation Method 2

The beam splitter is configured to reflect a first portion of the received light and to transmit a second portion of the received light

Methodology Applied
Scientific EffectTransmission:

Implementation Method 3

A reflective unit in the image capture unit is positioned to receive the transmitted light and to direct the transmitted light onto the second image capture sensor

Methodology Applied
Scientific EffectReflection: Reflection

Implementation Method 4

Lens assemblies receive light from a scene or a visible image of a scene

Methodology Applied
Scientific EffectFocusing: Focusing

Data Source

PatentUS9254076B2Feature differentiation image capture unit and method in a surgical instrument
Publication Date: 2016.02.09 INTUITIVE SURGICAL OPERATIONS INC
  • US9254076B2 patent drawing
  • US9254076B2 patent drawing
  • US9254076B2 patent drawing

AI summary

In a minimally invasive surgical system, an image capture unit includes a prism assembly and sensor assembly. The prism assembly includes a beam splitter, while the sensor assembly includes coplanar image capture sensors. Each of the coplanar image capture sensors has a common front end optical structure, e.g., the optical structure distal to the image capture unit is the same for each of the sensors. A controller enhances images acquired by the coplanar image capture sensors. The enhanced images may include (a) visible images with enhanced feature definition, in which a particular feature in the scene is emphasized to the operator of minimally invasive surgical system; (b) images having increased image apparent resolution; (c) images having increased dynamic range; (d) images displayed in a way based on a pixel color component vector having three or more color components; and (e) images having extended depth of field.