3D Coplanar Waveguide Stacked Multi-Chip Energy Loss

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Solution Overview

Problem

The miniaturization of integrated circuit devices affects the signal-carrying effectiveness of coplanar waveguides, leading to increased energy loss and limitations in high-frequency signal transmission in traditional 2D chip structures.

Innovation Solution

A method of forming a composite coplanar waveguide by directly connecting two coplanar waveguides from separate chips using micro-C4 solder balls or copper pillars, creating a 3D structure with thicker signal and ground lines that reduce energy loss and enhance high-frequency signal transmission.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If the size of coplanar waveguide lines is decreased to miniaturize integrated circuits, then the overall device size is reduced, but the signal-carrying effectiveness deteriorates and energy loss increases

Engineering Contradiction:
Improvedevice sizeVSAvoidenergy loss
Core Design Contradiction:
Volume of moving objectVSLoss of energy

Solution Approach 1:

The patent transitions from traditional 2D coplanar waveguide structures to 3D stacked configurations. Multiple coplanar waveguide layers are stacked vertically and interconnected through through-silicon-vias (TSVs), creating a three-dimensional transmission line structure. This dimensional change allows signal lines to maintain larger effective cross-sectional areas while reducing the overall footprint area, thereby minimizing energy loss during miniaturization.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent combines multiple coplanar waveguide structures from different chip layers into a unified 3D transmission line system. By stacking and interconnecting waveguide layers through TSVs, the patent merges separate signal paths into a cohesive multi-layer structure that maintains signal integrity and reduces energy loss while achieving compact form factor.

Inventive Principle:
Principle #5Merging (Combining)

2Volume of moving object

If the size of coplanar waveguide lines is decreased to miniaturize integrated circuits, then the overall device size is reduced, but the signal-carrying effectiveness deteriorates

Engineering Contradiction:
Improvedevice sizeVSAvoidsignal-carrying effectiveness
Core Design Contradiction:
Volume of moving objectVSReliability

Solution Approach 1:

The patent transitions from traditional 2D coplanar waveguide structures to 3D stacked configurations. Multiple coplanar waveguide layers are stacked vertically and interconnected through through-silicon-vias (TSVs), creating a three-dimensional transmission line structure. This dimensional change allows signal lines to maintain larger effective cross-sectional areas while reducing the overall footprint area, thereby minimizing energy loss during miniaturization.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent combines multiple coplanar waveguide structures from different chip layers into a unified 3D transmission line system. By stacking and interconnecting waveguide layers through TSVs, the patent merges separate signal paths into a cohesive multi-layer structure that maintains signal integrity and reduces energy loss while achieving compact form factor.

Inventive Principle:
Principle #5Merging (Combining)

3Ease of manufacture

If traditional 2D chip structures are used, then manufacturing is simpler, but high-frequency signal transmission is limited

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidhigh-frequency signal transmission
Core Design Contradiction:
Ease of manufactureVSSpeed

Solution Approach 1:

The patent transitions from traditional 2D coplanar waveguide structures to 3D stacked configurations. Multiple coplanar waveguide layers are stacked vertically and interconnected through through-silicon-vias (TSVs), creating a three-dimensional transmission line structure. This dimensional change allows signal lines to maintain larger effective cross-sectional areas while reducing the overall footprint area, thereby minimizing energy loss during miniaturization.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent modifies key structural parameters of coplanar waveguides by stacking multiple layers with controlled impedances and characteristic dimensions. By adjusting the geometry, spacing, and material properties of the stacked waveguide layers, the patent optimizes signal transmission characteristics for high-frequency applications while maintaining manufacturing feasibility through standard semiconductor processes.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS20140097524A1Coplanar waveguide for stacked multi-chip systems
Publication Date: 2014.04.10 INTERNATIONAL BUSINESS MACHINE CORPORATION
  • US20140097524A1 patent drawing
  • US20140097524A1 patent drawing
  • US20140097524A1 patent drawing

AI summary

An approach for a coplanar waveguide structure in stacked multi-chip systems is provided. A method of manufacturing a semiconductor structure includes forming a first coplanar waveguide in a first chip. The method also includes forming a second coplanar waveguide in a second chip. The method further includes directly connecting the first coplanar waveguide to the second coplanar waveguide using a plurality of chip-to-chip connections.