Copolymer Alignment Layer for LCD Pre-Tilt Control

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current liquid crystal display (LCD) technologies face challenges in achieving optimal alignment and pre-tilt angles of liquid crystal molecules, leading to issues such as light leakage and after-images, which affect display quality.

Innovation Solution

An alignment layer comprising a copolymer with specific compounds, represented by Formula 1, is used between the substrates to form a network that aligns liquid crystal molecules with a predetermined pre-tilt angle, even without an applied voltage, enhancing the electric optical characteristics and reducing light leakage and after-images.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional alignment layers are used, then the alignment and pre-tilt angles of liquid crystal molecules can be achieved, but light leakage and after-images occur affecting display quality

Engineering Contradiction:
Improvedisplay qualityVSAvoidlight leakage and after-images
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The alignment layer uses a copolymer comprising two different compounds (Compound 1 and Compound 2) with specific molecular structures containing cyanobiphenyl or phenylpyridine groups. This composite material approach allows the alignment layer to provide both vertical alignment capability and controlled pre-tilt angles (5-30 degrees) while eliminating light leakage and after-image defects that occur with conventional single-material alignment layers

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The invention changes the chemical composition parameters of the alignment layer by using compounds with specific structural features (Formula 1 structures with varying R1-R8 substituents and a1-a2 values). By adjusting the molecular structure parameters of the copolymer components, the alignment layer achieves optimal pre-tilt angle control and eliminates display defects without requiring additional processing steps

Inventive Principle:
Principle #35Parameter changes

2Reliability

If alignment layers are designed to achieve optimal pre-tilt angles, then display quality improves, but the manufacturing process complexity increases

Engineering Contradiction:
Improvealignment performanceVSAvoidalignment layer structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The copolymer alignment layer compounds (Formula 1 structures) possess inherent self-aligning properties through their molecular structure. The cyanobiphenyl or phenylpyridine groups naturally induce vertical alignment and controlled pre-tilt angles in liquid crystal molecules without requiring complex surface treatments, photolithography patterns, or multiple-layer constructions. The alignment functionality is built into the material itself, simplifying the overall device structure while maintaining high alignment performance

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The proposed solution improves display quality by reducing light leakage and after-image occurrences, maintaining high performance under various temperature conditions and increasing the process margin for LCD manufacturing.

Implementation Method 1

An alignment layer comprising a copolymer with specific compounds, represented by Formula 1, is used between the substrates to form a network that aligns liquid crystal molecules with a predetermined pre-tilt angle

Methodology Applied
Scientific EffectMolecular alignment:

Data Source

PatentUS9971202B2Alignment layer, liquid crystal display including the same, and method of manufacturing liquid crystal display
Publication Date: 2018.05.15 SAMSUNG DISPLAY CO LTD
  • US9971202B2 patent drawing
  • US9971202B2 patent drawing
  • US9971202B2 patent drawing

AI summary

Provided is an alignment layer including a copolymer including a first compound and a second compound. The first compound is different than the second compound. The first compound and the second compound are each independently selected from a compound represented by Formula 1: