Copper Cable Fault Injection Using Servo-Controlled Resistance

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Solution Overview

Problem

Existing copper cable fault simulation technologies are inadequate, as they cannot accurately simulate dynamic faults and require large, stationary training laboratories or small, portable setups that fail to accurately replicate real-world fault conditions, leading to incomplete diagnostic results and inability to observe faults post-repair or recurrence.

Innovation Solution

A copper cable fault training system and fault creation device (CCFC) using a servo with a variable resistor, relay, and microcontroller to simulate various faults like ground, short circuit, and crosstalk faults on copper cables, allowing for dynamic fault creation and simulation of environmental conditions, and enabling remote control and programming for multiple devices.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If static fault simulators using resistors, capacitors, and coils are used, then fault simulation is possible with early testing equipment, but the faults are unchangeable and cannot accurately simulate dynamic real-world fault conditions

Engineering Contradiction:
Improvefault simulation accuracyVSAvoidfault dynamic adjustment capability
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The patent applies the dynamics principle by replacing static fault simulators with dynamic fault injection capabilities. The system uses a fault injection module that can dynamically create and modify fault conditions during cable testing, allowing the fault characteristics to change over time rather than remaining fixed. This enables accurate simulation of real-world dynamic fault conditions while maintaining the ability to adjust fault parameters as needed for different training scenarios.

Inventive Principle:
Principle #15Dynamics

2Reliability

If large stationary training laboratories are used, then accurate cable fault simulation is possible, but technicians must travel for training and the setup is not portable

Engineering Contradiction:
Improvefault simulation accuracyVSAvoidportability
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent applies segmentation by dividing the training system into modular components: a portable fault injection module, a cable under test, and testing equipment. This modular architecture allows the system to be transported and deployed in various locations without requiring a fixed laboratory infrastructure, thereby achieving both accuracy and portability simultaneously.

Inventive Principle:
Principle #1Segmentation

3Ease of operation

If small portable training setups are used, then portability is achieved, but the ability to accurately simulate cable fault conditions is lost

Engineering Contradiction:
ImproveportabilityVSAvoidfault simulation accuracy
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent applies parameter changes by incorporating controllable fault parameters such as resistance, capacitance, and inductance that can be dynamically adjusted. The fault injection module can modify these electrical parameters to accurately replicate various real-world fault conditions while maintaining a compact portable form factor, thus achieving both portability and simulation accuracy.

Inventive Principle:
Principle #35Parameter changes

4Measurement precision

If sophisticated cable testing equipment is used, then detection capability is improved, but the equipment can detect individual electronic components in static simulators resulting in inaccurate diagnostic results

Engineering Contradiction:
Improvefault detection capabilityVSAvoiddiagnostic accuracy
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The patent introduces an intermediary fault injection module that sits between the testing equipment and the cable under test. This module creates realistic fault conditions that mimic actual cable failures rather than presenting artificial static configurations. The intermediary translates the high detection precision of sophisticated testing equipment into accurate diagnostic results by presenting genuine fault scenarios that require proper diagnostic procedures.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system provides a portable and accurate means to simulate copper cable faults, allowing technicians to practice fault detection and repair in a realistic environment, improving training efficiency and enabling dynamic adjustment of fault difficulty levels.

Implementation Method 1

a servo with a servo arm that is physically attached to a variable resistor. A resistance value of the variable resistor can be controlled by the servo arm

Methodology Applied
Scientific EffectMechanical movement:

Implementation Method 2

When the relay is activated, the relay can cause a fault on the copper cable. The fault can be a first fault associated with the first state... ground fault, a short circuit fault, or a crosstalk fault

Methodology Applied
Scientific EffectElectrical resistance change: Electrical Resistance

Implementation Method 3

The microcontroller can receive a resistance value for the variable resistor and can instruct the servo to adjust the variable resistor to the resistance value. By adjusting the variable resistor from the resistance value to the new resistance value, the fault on the copper cable can simulate a specific environmental condition. For example, the specific environment condition can be a moisture condition

Methodology Applied
Scientific EffectEnvironmental condition simulation through resistance change:

Data Source

PatentUS20240338018A1Copper Cable Fault Training System and Copper Cable Fault Creation Devices
Publication Date: 2024.10.10 AT&T INTELLECTUAL PROPERTY I L P
  • US20240338018A1 patent drawing
  • US20240338018A1 patent drawing
  • US20240338018A1 patent drawing

AI summary

A copper cable fault creation (“CCFC”) device can include a servo with a servo arm that is physically attached to a variable resistor. A resistance value of the variable resistor can be controlled by the servo arm. The variable resistor is also electrically connected to a copper cable. The CCFC device can also include a relay that is electrically connected to the variable resistor and to the copper cable. When the relay is activated, the relay can cause a fault on the copper cable. The relay can also be electrically connected to a switch via a control wire pair through which the relay can be activated.