Copper-Catalyzed Grignard Coupling for α,ω-Olefins

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Solution Overview

Problem

Conventional methods for synthesizing α,ω-olefins, such as olefin metathesis, often result in complex reaction mixtures and require extreme conditions, while dehydrohalogenation processes pose odor and safety concerns and use costly starting materials.

Innovation Solution

A copper catalyzed coupling reaction using a bis-Grignard reagent formed from α,ω-dihalides with an allylic substrate, which eliminates the need for high-pressure and high-temperature equipment and reduces impurities, improving yield and purity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If olefin metathesis is used to synthesize α,ω-olefins, then the reaction is versatile and can form dienes, but complex reaction mixtures are produced and extreme conditions (high temperature and pressure) are required

Engineering Contradiction:
Improveversatility of diene formationVSAvoidcomplexity of reaction mixtures
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent uses a copper catalyst as an intermediary to mediate the coupling reaction between Grignard reagents and allylic substrates. This catalyst enables the formation of α,ω-olefins through a controlled nucleophilic substitution mechanism, avoiding the complex mixtures associated with olefin metathesis while maintaining versatility in substrate selection.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent changes the reaction parameters from extreme conditions (high temperature and pressure required for metathesis) to milder conditions. The copper-catalyzed coupling reaction proceeds under controlled temperature and pressure conditions, simplifying the equipment requirements while maintaining high versatility for synthesizing various dienes.

Inventive Principle:
Principle #35Parameter changes

2Productivity

If dehydrohalogenation is used to synthesize α,ω-olefins, then the method is time-tested and works well in production, but offensive odors are generated and costly starting materials are required

Engineering Contradiction:
Improveeffectiveness in productionVSAvoidoffensive odors
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The patent converts the harmful dehydrohalogenation process into a beneficial coupling reaction. Instead of eliminating hydrogen halide (which causes odors and requires scrubbing), the Grignard reagent directly couples with the allylic substrate through copper catalysis, forming the desired α,ω-olefin without generating offensive byproducts. This maintains productivity while eliminating harmful emissions.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Ease of manufacture

If dehydrohalogenation with strong base is used, then the alkene can be formed, but safety concerns arise from handling moisture-sensitive base in bulk

Engineering Contradiction:
Improveformation of alkeneVSAvoidsafety in handling strong base
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The copper catalyst serves as an intermediary that enables the coupling reaction to proceed without requiring strong moisture-sensitive bases. The Grignard reagent, while moisture-sensitive, is handled in controlled conditions and immediately reacts with the allylic substrate in the presence of copper catalyst, avoiding the need for bulk handling of strong bases like potassium t-butoxide and eliminating associated safety concerns.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Adaptability or versatility

If olefin metathesis is used, then dienes can be synthesized, but specialized equipment for high temperature and pressure is required

Engineering Contradiction:
Improvediene synthesis capabilityVSAvoidspecialized equipment requirements
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent changes the reaction parameters from extreme conditions to milder conditions. The copper-catalyzed coupling reaction proceeds at controlled temperature and pressure, eliminating the need for specialized high-temperature and high-pressure equipment while maintaining the capability to synthesize various dienes. This makes the process accessible to facilities without specialized equipment.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The method provides increased yield and purity of α,ω-olefins, making it a more practical and efficient process for synthesizing linear diolefins without the need for specialized equipment, and offers easier handling and emission management compared to traditional methods.

Implementation Method 1

copper catalyzed coupling reaction

Methodology Applied
Scientific EffectCatalysis: Catalysis

Implementation Method 2

coupling reactions which fall into the class of a nucleophilic substitution reaction

Methodology Applied
Scientific EffectNucleophilic substitution: Chemical Bonding

Data Source

PatentUS8258362B2Method for the production of α, ω-olefins by using the copper catalyzed coupling reaction of a Grignard reagent with an allylic substrate
Publication Date: 2012.09.04 ISP INVESTMENTS LLC
  • US8258362B2 patent drawing
  • US8258362B2 patent drawing
  • US8258362B2 patent drawing

AI summary

A process for the synthesis of linear α,ω-diolefins from an allylic substrate comprises the steps of a) forming the bis-Grignard reagent XMgCH2(CH2)nCH2MgX from an α,ω-acyclic dihalide with X being a halogen; b) preparing a solution comprising an allylic substrate and a copper catalyst; c) catalyzing a coupling reaction by adding to the solution of step (b) the bis-Grignard reagent of step (a); and d) isolating and purifying the α,ω-olefin coupling reaction product.