Copper(I) Complexes for Selective Alkene Adsorption

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Solution Overview

Problem

Current methods for separating light alkenes from unconverted alkanes, such as cryogenic distillation, are energy-intensive and costly, necessitating the development of new materials and methods for more efficient adsorption processes.

Innovation Solution

The use of trimeric copper(I) complexes that undergo a reversible solid-state structural rearrangement to form dimeric species, allowing for high-capacity, selective, and rapid adsorption and desorption of alkenes like ethene and propene at moderate temperatures and pressures, thereby avoiding the need for vacuum swing adsorption.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If cryogenic distillation is used to separate alkenes from alkanes, then separation purity is improved, but energy consumption increases significantly

Engineering Contradiction:
Improveseparation purityVSAvoidenergy consumption
Core Design Contradiction:
Measurement precisionVSUse of energy by moving object

Solution Approach 1:

The patent changes the separation mechanism from physical distillation based on boiling point differences to chemical adsorption based on pi-complex formation. By operating at moderate temperatures (0-50°C) and pressures (1-20 bar) rather than cryogenic conditions, the process achieves high selectivity for alkenes while dramatically reducing energy consumption. The copper(I) complexes form reversible pi-complexes with alkenes, enabling separation without the energy-intensive cooling required by distillation.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent replaces the mechanical distillation process with a chemical adsorption process using copper(I) complexes. Instead of relying on mechanical separation through phase changes and multiple trays, the system uses selective chemical interaction between copper(I) centers and alkene pi-electrons. This substitution eliminates the need for high-pressure pumps, large heat exchangers, and complex column operations, reducing both energy consumption and equipment complexity.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Quantity of substance

If adsorption capacity is increased to improve separation efficiency, then heat of adsorption increases, requiring more energy for desorption

Engineering Contradiction:
Improveadsorption capacityVSAvoidheat of adsorption
Core Design Contradiction:
Quantity of substanceVSLoss of energy

Solution Approach 1:

The patent employs copper(I) complexes with specific ligand environments that create localized binding sites with moderate interaction strength. The ligands (such as phosphines, N-heterocyclic carbenes, or organic frameworks) are designed to tune the electron density at the copper center, creating optimal pi-complexation sites that provide sufficient selectivity for alkenes while maintaining moderate binding energies. This local optimization allows high capacity through multiple accessible sites without excessive heat of adsorption at each site.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent utilizes the dynamic reversibility of pi-complex formation between copper(I) and alkenes. The binding is strong enough to achieve high uptake at moderate pressures but weak enough to allow easy desorption by simple pressure reduction or mild heating. This dynamic equilibrium enables the material to adapt its capacity based on operating conditions, providing high capacity when needed while requiring minimal energy for regeneration.

Inventive Principle:
Principle #15Dynamics

3Measurement precision

If selectivity for alkenes is enhanced through stronger metal-alkene interactions, then adsorption capacity increases, but heat of adsorption becomes too high for practical operation

Engineering Contradiction:
ImproveselectivityVSAvoidheat of adsorption
Core Design Contradiction:
Measurement precisionVSLoss of energy

Solution Approach 1:

The patent uses composite copper(I) complex systems where the metal center provides selective pi-complexation while the ligand framework provides structural stability and tunable electronic properties. Examples include copper(I) in metal-organic frameworks (MOFs), coordination polymers, or supported on porous materials. This composite approach allows the copper center to maintain high selectivity for alkenes through pi-interaction while the surrounding ligand environment modulates the overall binding strength to practical levels, enabling both high selectivity and manageable heat of adsorption.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables efficient separation of alkenes with high selectivity and low heat of adsorption, reducing energy consumption and operational costs, and allows for operation above atmospheric pressure, breaking traditional trade-offs in adsorbent design.

Implementation Method 1

These metals reversibly interact with then-electrons of alkenes. The pi-electrons provide a distinguishing feature to separate alkenes from alkanes

Methodology Applied
Scientific EffectPi-complex formation: Chemical Bonding

Implementation Method 2

trimeric copper(I) complexes that undergo a reversible solid-state structural rearrangement to form dimeric species, allowing for high-capacity, selective, and rapid adsorption and desorption of alkenes

Methodology Applied
Scientific EffectSolid-state structural rearrangement: Phase Change

Implementation Method 3

Selective adsorption of gaseous alkenes into non-porous copper(I) complexes: controlling heat of adsorption and loading pressure

Methodology Applied
Scientific EffectSelective adsorption: Adsorption

Data Source

PatentUS11517877B2Selective adsorption of gaseous alkenes into non-porous copper(I) complexes: controlling heat of adsorption and loading pressure
Publication Date: 2022.12.06 BOARD OF RGT THE UNIV OF TEXAS SYST
  • US11517877B2 patent drawing
  • US11517877B2 patent drawing
  • US11517877B2 patent drawing

AI summary

Disclosed are air-stable small-molecule adsorbents trimeric [Cu—Br]3 and [Cu—H]3 that undergo a reversible solid-state molecular rearrangements to [Cu—Br.(alkene)]2 and [Cu—H.(alkene)]2 dimers. The reversible solid-state rearrangement allows one to break adsorbent design trade-offs and achieve low heat of adsorption while retaining high selectivity and uptake.