Copper Complex Near-Infrared Absorbing Layer for Optical Distortion Control

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Solution Overview

Problem

Existing near-infrared absorbing films in electronic devices, such as camera modules, face challenges in minimizing optical distortion caused by near-infrared light, especially in high temperature/high humidity environments, due to limitations in hygroscopic resistance and optical properties.

Innovation Solution

An optical structure comprising a transparent substrate, a first moisture-proof layer with a copper complex near-infrared absorbing layer, and optionally a second near-infrared absorbing layer, designed to maintain excellent near-infrared absorbance and low visible absorbance, even in harsh environments, by using specific organic materials with low water vapor transmission rates and saturated absorption rates.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a conventional near-infrared absorbing film is used, then near-infrared light absorption is achieved, but hygroscopic resistance deteriorates in high temperature/high humidity environments

Engineering Contradiction:
Improvehygroscopic resistanceVSAvoidoptical distortion
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent uses a composite material structure consisting of a copper complex near-infrared absorbing layer combined with a moisture-proof organic layer. This composite structure provides both near-infrared absorption capability and hygroscopic resistance, resolving the contradiction between optical function and environmental stability.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent changes the chemical composition parameters of the absorbing layer by using specific copper complexes with particular ligands (phosphate, phosphonate, sulfate, or sulfonate groups) and adjusts the moisture-proof layer properties by selecting organic materials with specific water vapor transmission rates and saturated absorption rates, thereby achieving both optical performance and environmental resistance.

Inventive Principle:
Principle #35Parameter changes

2Productivity

If the near-infrared absorbing film is made thinner, then device integration is improved, but optical distortion resistance deteriorates

Engineering Contradiction:
Improvedevice integrationVSAvoidoptical distortion
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The patent changes the material composition rather than increasing thickness, using copper complexes with specific ligands that provide high near-infrared absorption efficiency per unit thickness, allowing thin film design while maintaining optical distortion resistance.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent replaces the conventional approach of using thick films for absorption with a chemically optimized thin film system where the copper complex composition provides enhanced absorption efficiency, substituting physical thickness with chemical effectiveness.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Object-affected harmful factors

If a near-infrared absorbing film with high absorption rate is used, then optical distortion is minimized, but visible light absorbance increases

Engineering Contradiction:
Improveoptical distortionVSAvoidvisible light transmission
Core Design Contradiction:
Object-affected harmful factorsVSIllumination intensity

Solution Approach 1:

The patent applies local quality by designing the copper complex to have selective absorption characteristics - the ligand structure is specifically chosen to create absorption bands in the near-infrared region while maintaining transparency in the visible region, achieving wavelength-selective optical properties.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent adjusts the chemical parameters of the copper complex, specifically selecting ligands with particular chemical groups (phosphate, phosphonate, sulfate, sulfonate) that tune the absorption spectrum to absorb near-infrared light while transmitting visible light, thereby resolving the contradiction between absorption efficiency and visible light transmission.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The optical structure effectively minimizes optical distortion and maintains clear images in various environments, including high temperature/high humidity conditions, by ensuring excellent near-infrared absorbance and low visible absorbance, thus enhancing the performance of camera modules and electronic devices.

Implementation Method 1

a first near-infrared absorbing layer disposed between the transparent substrate and the first moisture-proof layer and including a copper complex

Methodology Applied
Scientific EffectNear-infrared absorption: Absorption (EM radiation)

Implementation Method 2

the first organic material having moisture-proof properties has a water vapor transmission rate (WVTR) of less than or equal to about 100 g/m2/day

Methodology Applied
Scientific EffectWater vapor transmission resistance: Permeation

Data Source

PatentUS11650414B2Optical structure, camera module, and electronic device
Publication Date: 2023.05.16 SAMSUNG ELECTRONICS CO LTD
  • US11650414B2 patent drawing
  • US11650414B2 patent drawing
  • US11650414B2 patent drawing

AI summary

Disclosed are an optical structure, and a camera module and an electronic device including the same. The optical structure includes a transparent substrate; a first moisture-proof layer disposed on the transparent substrate and including a first organic material having moisture-proof properties; and a first near-infrared absorbing layer disposed between the transparent substrate and the first moisture-proof layer and including a copper complex, wherein the first organic material having moisture-proof properties has a water vapor transmission rate (WVTR) of less than or equal to about 100 g/m2/day measured at a thickness of 100 μm.