Copper-Based Core-Shell Quantum Dots for Narrow Emission

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Solution Overview

Problem

Existing quantum dots used in optical members and electronic apparatuses face challenges in achieving high quantum yield without toxic elements like cadmium and ensuring narrow emission spectra for improved color purity and viewing angles.

Innovation Solution

A quantum dot comprising a core of copper, a Group III element, and a Group VI element, with a full width at half maximum (FWHM) of the emission wavelength spectrum less than 55 nm, and a first shell made of Group II-VI, Group III-VI, or Group III-V semiconductor compounds, enhancing quantum yield to over 70% and improving color purity and viewing angle.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If quantum dots use cadmium for high quantum yield, then quantum yield is improved, but toxicity increases

Engineering Contradiction:
Improvequantum yieldVSAvoidtoxicity
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent changes the compositional parameters by replacing cadmium with copper and adjusting the stoichiometry to CuInGaS2, achieving high quantum yield without toxicity while maintaining optical performance

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent uses a composite material system combining copper, indium, gallium, and sulfur to create quantum dots that achieve both high quantum yield and non-toxicity, replacing traditional cadmium-based materials

Inventive Principle:
Principle #40Composite materials

2Ease of manufacture

If quantum dot emission spectrum is broad, then manufacturing is easier, but color purity deteriorates

Engineering Contradiction:
Improveemission spectrum breadthVSAvoidcolor purity
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The patent optimizes compositional parameters (Cu:In:Ga:S ratio) and synthesis conditions to achieve a balanced emission spectrum that is both manufacturable and spectrally pure, with FWHM between 30-60 nm

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates local compositional variations and gradients within the quantum dot structure to control emission characteristics, achieving narrow FWHM while maintaining ease of manufacture

Inventive Principle:
Principle #3Local quality

3Manufacturing precision

If quantum dot FWHM is reduced for narrow emission, then color purity is improved, but manufacturing precision requirements increase

Engineering Contradiction:
Improvecolor purityVSAvoidmanufacturing precision requirements
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent establishes specific compositional ranges (Cu: 4-10 at%, In: 10-20 at%, Ga: 30-40 at%, S: 40-50 at%) and synthesis temperature ranges (240-320°C) that simultaneously achieve narrow FWHM and manageable manufacturing precision

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent allows for partial compositional deviations within defined ranges while maintaining the target FWHM, reducing the stringency of manufacturing precision requirements while still achieving acceptable color purity

Inventive Principle:
Principle #16Partial or excessive action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The quantum dot achieves high quantum yield, narrow emission spectra, and improved color reproducibility, enabling better performance in optical members and electronic apparatuses.

Implementation Method 1

Quantum dots, which are semiconductor nanocrystals with a quantum confinement effect, may have different energy bandgaps by control of the size and composition of the nanocrystals, and thus may emit light of various emission wavelengths

Methodology Applied
Scientific EffectQuantum confinement effect:

Implementation Method 2

quantum dots that have excellent quantum yield (QY) and do not include cadmium

Methodology Applied
Scientific EffectPhotoluminescence: Photoluminescence

Data Source

PatentUS20250311531A1Quantum dot, optical member and electronic apparatus including the quantum dot, and method of manufacturing quantum dot
Publication Date: 2025.10.02 SAMSUNG DISPLAY CO LTD
  • US20250311531A1 patent drawing
  • US20250311531A1 patent drawing
  • US20250311531A1 patent drawing

AI summary

Embodiments provide a quantum dot, an optical member including the quantum dot, an electronic apparatus including the quantum dot, and a method of manufacturing the quantum dot. The quantum dot includes: a core including copper (Cu), a Group III element, and a Group VI element; and a first shell covering the core. A full width at half maximum (FWHM) of an emission wavelength spectrum of the core is equal to or less than about 55 nm.