Copper-Doped InZnP Quantum Dot Core-Shell Structure

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Cadmium-based quantum dots pose environmental risks due to cadmium ion accumulation, and existing cadmium-free alternatives like Cu:InP/ZnSe or Cu:InP/ZnS have limited stability and emission range, making them unsuitable for long-term applications.

Innovation Solution

A quantum dot with a core-shell structure composed of an In(Zn)P core doped with copper and a Cu-Zn-In-S first shell, followed by a ZnS second shell, enhancing copper content and stability, and extending emission wavelength to the infrared range.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If cadmium-based quantum dots are used, then quantum efficiency and emission properties are improved, but environmental safety deteriorates due to cadmium ion accumulation

Engineering Contradiction:
Improvequantum efficiencyVSAvoidenvironmental safety
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The harmful cadmium component is extracted and removed from the quantum dot structure. The patent replaces cadmium-based materials with cadmium-free alternatives such as copper indium sulfide (CuInS2) or copper indium zinc sulfide (CuInZnS4), thereby eliminating environmental toxicity while maintaining quantum dot functionality and optical properties

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent employs composite material structures to achieve both high quantum efficiency and environmental safety. Multiple shell layers with different compositions (e.g., ZnS, CuInS2, CuInZnS4) are combined to create a core-shell or multi-shell structure that protects the core, enhances stability, and maintains optical performance without using cadmium

Inventive Principle:
Principle #40Composite materials

2Reliability

If ZnS shell is formed to protect the core, then stability is improved, but emission spectrum shifts towards blue limiting infrared range

Engineering Contradiction:
ImprovestabilityVSAvoidemission range
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The patent segments the protective shell into multiple layers with different materials and functions. The first shell layer provides lattice matching and intermediate protection, while the second ZnS shell layer provides enhanced chemical stability. This segmented structure allows the core emission properties to be preserved while achieving superior overall stability

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent resolves the spectral shift issue by adding dimensional complexity to the shell structure. Instead of a single uniform shell, multiple shell layers with varying thicknesses, compositions, and lattice constants are implemented. This multi-dimensional structural approach allows control over both stability and emission wavelength, preventing unwanted blue shifts while maintaining infrared emission capability

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Reliability

If copper doping is applied to enhance stability, then stability is improved, but manufacturing complexity increases due to precise doping control requirements

Engineering Contradiction:
ImprovestabilityVSAvoidmanufacturing process complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies preliminary action by pre-synthesizing copper-doped precursor materials and preparing standardized shell composition solutions before the main assembly process. Copper doping is performed in advance during core formation, and pre-characterized shell materials are subsequently deposited, simplifying the overall manufacturing process while maintaining precise copper content control

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The quantum dot exhibits superior quantum efficiency and optical stability, with increased copper content and emission range, suitable for biomedical imaging and magnetic applications, while being environmentally friendly.

Implementation Method 1

A quantum dot is a semiconductor crystalline material having a size of several nanometers and being composed of hundreds to thousands of atoms. Such a small-sized material, in which a surface area per unit volume is large and most of the atoms are present on or near its surface, exhibits a quantum confinement effect and has electronic, magnetic, optical, chemical, and mechanical properties different from those of a bulk semiconductor material.

Methodology Applied
Scientific EffectQuantum confinement effect:

Implementation Method 2

it is known that the copper exhibits higher stability against the photodecomposition than the indium phosphilde (InP)

Methodology Applied
Scientific EffectPhotodecomposition resistance:

Implementation Method 3

The produced quantum dot has a core-shell structure and exhibits superior quantum efficiency and optical stability

Methodology Applied
Scientific EffectQuantum efficiency enhancement:

Data Source

PatentEP3789342B1Method of manufacturing a quantum dot having core-shell structure
Publication Date: 2022.08.10 KOREA ELECTRONICS TECH INST
  • EP3789342B1 patent drawingFigure 1(a)~1(d)
  • EP3789342B1 patent drawingFigure 2~3(b)
  • EP3789342B1 patent drawingFigure 4(a)~4(b)

AI summary

The present disclosure provides a method of manufacturing a quantum dot (100) having a core-shell structure and exhibiting superior quantum efficiency and optical stability. According to the method, a core (30) is formed by doping copper (20) into a core material (10) of In-Zn-P, and then a first shell (40) surrounding the core is formed with Cu-Zn-In-S material. The present disclosure is characterized in that the core is formed of Cu-In-Zn-P material and the first shell is formed of the Cu-Zn-In-S material.