Copper-Barium Calcium Fluoride Cathode for Higher Fluoride-Ion Capacity

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Solution Overview

Problem

Fluoride-ion secondary batteries have limited charge-discharge capacity, which hinders their energy efficiency and performance.

Innovation Solution

A positive electrode active material composed of a copper-fluoride composite material with the formula BaxCa1-xF2, where x is between 0.2 and 0.8, is developed, enhancing fluoride-ion conductivity and charge-discharge capacity through an aerosol process, and integrated into a fluoride-ion secondary battery with a porous structure for improved electrochemical reactions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If a conventional fluoride composite material is used in the positive electrode, then the battery structure is simple, but the charge-discharge capacity is limited

Engineering Contradiction:
Improvecharge-discharge capacityVSAvoidelectrode material composition
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The patent applies composite materials by combining copper with fluoride (BaxCa1-xF2) to create a fluoride composite material for the positive electrode. This composite structure enables significantly higher charge-discharge capacity compared to conventional single-material electrodes, directly resolving the contradiction between capacity improvement and material complexity.

Inventive Principle:
Principle #40Composite materials

2Reliability

If the fluoride composite material is densified to improve conductivity, then fluoride-ion conductivity increases, but the porous structure for electrochemical reactions is reduced

Engineering Contradiction:
Improvefluoride-ion conductivityVSAvoidelectrochemical reaction efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent applies local quality by creating a hierarchical structure where fluoride composite material particles are densely packed within pores of a porous conducting oxide skeleton. This local differentiation allows high-density regions (for conductivity) to coexist with porous regions (for electrochemical reactions), resolving the contradiction between conductivity and reaction efficiency.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent uses composite materials by combining fluoride composite material with porous conducting oxide in a specific configuration. The fluoride composite provides high ionic conductivity while the porous oxide skeleton maintains structural porosity, enabling both high conductivity and efficient electrochemical reactions simultaneously.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The copper-fluoride composite material significantly increases the charge-discharge capacity of fluoride-ion secondary batteries, maintaining performance even at low temperatures, as demonstrated by higher fluoride-ion conductivity and charge-discharge curves.

Implementation Method 1

The fluoride composite material may be a product produced by an aerosol process

Methodology Applied
Scientific EffectAerosol process: Aerosol

Data Source

PatentUS20230317945A1Positive electrode active material, positive electrode and fluoride ion secondary battery
Publication Date: 2023.10.05 HONDA MOTOR CO LTD
  • US20230317945A1 patent drawing
  • US20230317945A1 patent drawing
  • US20230317945A1 patent drawing

AI summary

Provided is a positive electrode active material including a fluoride composite material including a composite of copper and a fluoride represented by the formula:BaxCa1-xF2 wherein x is 0.2 or more and 0.8 or less.