Amorphous Copper Manganese Oxide Cathode for High Capacity Batteries

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Solution Overview

Problem

Current lithium batteries face challenges in achieving higher energy density and longer service life, with existing composite cathode materials often resulting in lower total capacity and initial voltage sag due to the integration of end-of-life indicators, which limits their performance and efficiency.

Innovation Solution

A non-aqueous electrochemical cell utilizing an amorphous or semi-crystalline copper manganese oxide cathode material, optionally combined with fluorinated carbon, which provides improved energy density, rate capability, and an effective end-of-life indicator through a voltage plateau, enhancing the overall performance and longevity of the battery.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional composite cathode materials are used to provide end-of-life indicators, then the battery can detect battery status, but the total capacity decreases and initial voltage sag occurs

Engineering Contradiction:
Improveend-of-life indicator functionalityVSAvoidtotal capacity
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The patent extracts the end-of-life indicator function from separate composite materials and integrates it into the copper manganese oxide material itself. The copper manganese oxide inherently provides both capacity delivery and end-of-life indication through its voltage plateau characteristics, eliminating the need for additional indicator materials that would reduce total capacity.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The copper manganese oxide material serves multiple functions simultaneously: it acts as the primary capacity-providing cathode material and also provides end-of-life indication through its characteristic voltage plateau. This multi-functionality eliminates the trade-off between capacity and indicator functionality.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If conventional composite cathode materials are used to provide end-of-life indicators, then the battery can detect battery status, but initial voltage sag occurs

Engineering Contradiction:
Improveend-of-life indicator functionalityVSAvoidinitial voltage
Core Design Contradiction:
ReliabilityVSPower

Solution Approach 1:

The patent removes the harmful voltage sag effect by eliminating the composite material interface problems. The pure copper manganese oxide material provides stable initial voltage without the voltage depression that occurs in conventional composite cathodes containing multiple materials.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent changes the material composition parameter from conventional composite materials to pure copper manganese oxide with specific Cu:Mn ratios. This parameter change fundamentally alters the electrochemical behavior, providing stable initial voltage while maintaining end-of-life indication capabilities.

Inventive Principle:
Principle #35Parameter changes

3Use of energy by moving object

If higher energy cathode materials are developed to create smaller batteries, then energy density increases, but service life and stability may be compromised

Engineering Contradiction:
Improveenergy densityVSAvoidservice life
Core Design Contradiction:
Use of energy by moving objectVSDuration of action of stationary object

Solution Approach 1:

The patent changes the cathode material composition to copper manganese oxide with optimized Cu:Mn ratios, which provides high energy density while maintaining structural stability. The specific composition parameters enable both high capacity and long service life, resolving the trade-off between energy density and durability.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent uses copper manganese oxide as a composite oxide material with synergistic properties. The combination of copper and manganese in specific ratios provides both high energy density and enhanced stability, enabling long service life while maintaining high energy content.

Inventive Principle:
Principle #40Composite materials

4Reliability

If mixed cathode materials are used to enhance rate capability and stability, then performance improves, but device complexity increases

Engineering Contradiction:
Improverate capability and stabilityVSAvoidcathode material composition
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent optimizes the composition parameters of copper manganese oxide (Cu:Mn ratios) to achieve both high rate capability and stability. By tuning these compositional parameters, the material inherently provides enhanced performance without requiring complex multi-component systems.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The copper manganese oxide and fluorinated carbon combination achieves higher specific capacity and energy density compared to conventional materials, with the amorphous or semi-crystalline structure optimizing the battery's performance and providing a reliable end-of-life indicator, enabling longer battery life and reduced costs.

Implementation Method 1

CuaMnbOc+2aLi++2ae−→2aLi++CuaMnbOc and CuaMnbOc+2bLi++2be−→2bLi++CuaMnbOc

Methodology Applied
Scientific EffectElectrochemical reduction: Redox Reactions

Implementation Method 2

lithium ions may be inserted into and/or absorbed by the copper manganese oxide

Methodology Applied
Scientific EffectIon diffusion and intercalation: Diffusion

Data Source

PatentUS8669007B2Non-aqueous cell having amorphous or semi-crystalline copper manganese oxide cathode material
Publication Date: 2014.03.11 EAGLEPICHER TECHNOLOGIES LLC
  • US8669007B2 patent drawing
  • US8669007B2 patent drawing
  • US8669007B2 patent drawing

AI summary

The present disclosure relates generally to a high capacity cathode material suitable for use in a non-aqueous electrochemical cell that comprises copper manganese oxide, which may be in amorphous or semi-crystalline form, and optionally fluorinated carbon. The present disclosure additionally relates to a non-aqueous electrochemical cell comprising such a cathode material and, in particular, to such a non-aqueous electrochemical cell that can deliver a higher capacity than conventional cell.