Copper-Copper Nitride Nanocatalysts for CO2 Reduction

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Solution Overview

Problem

Current carbon dioxide conversion catalysts are not recyclable, stable over time, and selective for desired products, limiting their effectiveness in converting CO2 into sustainable chemicals and fuels.

Innovation Solution

Development of nanocatalysts comprising a main component and a secondary component, where the secondary component is introduced to enhance the catalytic properties of the main component, such as copper, by providing oxidation resistance and facilitating multiple proton and electron transfers, thereby optimizing CO2 conversion reactions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If current carbon dioxide conversion catalysts (noble metals, bimetals, inter-metals, metal oxides, metal sulfides, and metalloporphyrins) are used, then carbon dioxide conversion reactions can be performed, but the catalysts are not recyclable, stable with time, and selective for desired products

Engineering Contradiction:
Improvecatalyst stability and recyclabilityVSAvoidconversion efficiency and product selectivity
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent applies composite materials by combining copper nanoparticles with copper nitride to create a hybrid catalyst system. This composite structure integrates the high catalytic activity of copper with the oxidation resistance and structural stability of copper nitride, enabling the catalyst to maintain both high productivity and reliability over extended periods while remaining recyclable

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent employs parameter changes by controlling the synthesis conditions (temperature, time, precursor ratios) to optimize the formation and composition of copper-copper nitride nanocatalysts. By adjusting these parameters, the catalyst achieves optimal balance between activity, stability, and selectivity for desired products

Inventive Principle:
Principle #35Parameter changes

2Productivity

If pure copper nanoparticles are used as catalyst, then high catalytic activity for CO2 conversion is achieved, but oxidation resistance and long-term stability are insufficient

Engineering Contradiction:
Improvecatalytic activityVSAvoidoxidation resistance
Core Design Contradiction:
ProductivityVSStability of the object's composition

Solution Approach 1:

The patent creates a composite catalyst where copper nitride components are integrated with copper nanoparticles. The copper nitride provides oxidation resistance and structural framework, while copper maintains high catalytic activity, thus resolving the contradiction between activity and stability

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

Copper nitride acts as an intermediary component that protects the copper nanoparticles from oxidation while still allowing the copper to perform its catalytic function. The copper nitride forms a protective interface that prevents direct oxidation of copper without blocking its catalytic activity

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The nanocatalysts demonstrate improved stability and selectivity in converting CO2 into desired products like carbon monoxide, methane, and multicarbon compounds, with higher faradaic efficiencies and product selectivity compared to pure copper nanoparticles.

Implementation Method 1

Converting carbon dioxide into sustainable chemicals and fuels is a promising solution for reducing dependence on fossil fuel sources. However, a major challenge for effective conversion (e.g., the chemical reduction of carbon dioxide) lies in the catalysts used for these reactions.

Methodology Applied
Scientific EffectCatalysis: Catalysis

Implementation Method 2

the secondary component is introduced to enhance the catalytic properties of the main component, such as copper, by providing oxidation resistance

Methodology Applied
Scientific EffectOxidation resistance: Oxidation

Data Source

PatentUS10883183B2Method of preparing copper-copper nitride nanocatalysts for carbon dioxides reduction reaction
Publication Date: 2021.01.05 HONDA MOTOR CO LTD
  • US10883183B2 patent drawing
  • US10883183B2 patent drawing
  • US10883183B2 patent drawing

AI summary

Catalysts, particularly nanocatalysts, useful for converting carbon dioxide into desired conversion products, such as sustainable chemicals and fuels. The nanocatalysts may comprise at least one nanoparticle having a main component and a secondary component, wherein at least one of the main component and the secondary component facilitates the conversion of carbon dioxide. The present disclosure also relates to methods for preparing the nanocatalysts described herein and methods of using the same.