Copper Pinacolate Catalyst for Water Nitrate Reduction

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Solution Overview

Problem

Conventional methods for removing nitrates, nitrites, and hydroxylamines from water, such as membrane separation, ion exchange, and biological denitrification, face challenges like high costs, varying selectivity, and potential bacterial contamination, and are not effective on a large scale, leading to harmful algal blooms and 'dead zones' in water bodies.

Innovation Solution

A method using a homogeneous reduced copper tetra-substituted fluorinated pinacolate ligand catalyst complex is dissolved in water with excess nitrates, nitrites, and hydroxylamines, then subjected to electrochemical reduction to convert these compounds into nitrogen-containing products with a lower oxidation state, such as nitrogen gas or ammonia, using a nucleophilic tether to couple the catalyst to surfaces like silicon dioxide or indium-doped tin oxide.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If membrane separation is used to remove nitrates from groundwater, then nitrate removal efficiency is improved, but treatment cost increases significantly

Engineering Contradiction:
Improvenitrate removal efficiencyVSAvoidtreatment cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent replaces the mechanical membrane separation system with an electrochemical reduction system using copper catalysts. Instead of using physical membranes to separate nitrates, the invention uses electrochemical reactions to convert nitrates into nitrogen gas and other harmless products, thereby eliminating the need for expensive membrane infrastructure while maintaining effective nitrate removal.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent employs copper catalysts with varying oxidation states (Cu(I) and Cu(II)) to facilitate nitrate reduction at different electrochemical potentials. By controlling the electrochemical parameters and using specific copper ligand complexes, the system achieves efficient nitrate conversion at lower operational costs compared to membrane separation.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If ion exchange is used to remove nitrates from water, then nitrate removal is achieved, but nitrate-containing waste is generated

Engineering Contradiction:
Improvenitrate removalVSAvoidnitrate-containing waste
Core Design Contradiction:
ReliabilityVSLoss of substance

Solution Approach 1:

The patent converts the harmful nitrate pollutant into beneficial or harmless substances through electrochemical reduction. Instead of merely transferring nitrate from one form to another (as in ion exchange), the copper catalyst system reduces nitrates to nitrogen gas, which escapes into the atmosphere harmlessly, and other reduced nitrogen species, thereby eliminating waste generation.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

The electrochemical reduction process effectively 'discards' nitrate by converting it into gaseous nitrogen that can be released safely. The copper catalyst is not consumed in the reaction and can be recovered and reused, eliminating the waste stream problem associated with ion exchange resins that become saturated and require disposal or regeneration.

Inventive Principle:
Principle #34Discarding and recovering

3Reliability

If biological denitrification is used to reduce nitrates, then nitrate reduction to nitrogen occurs, but pathogenic bacteria may develop in water

Engineering Contradiction:
Improvenitrate reduction selectivityVSAvoidpathogenic bacteria contamination
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent replaces the biological system (microorganisms) with an electrochemical system using copper catalysts. This substitution eliminates the risk of pathogenic bacteria development while maintaining nitrate reduction capability. The copper-based electrocatalysts provide a non-biological pathway for nitrate conversion to nitrogen gas, ensuring water safety.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The copper catalyst acts as an intermediary that facilitates nitrate reduction without requiring living organisms. The copper complexes mediate the electron transfer from the electrode to the nitrate, enabling the reduction reaction to proceed through a chemical rather than biological pathway, thus avoiding bacterial contamination risks.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method efficiently reduces nitrates, nitrites, and hydroxylamines to non-harmful nitrogen compounds, effectively addressing the limitations of existing techniques by providing a scalable, cost-effective, and environmentally friendly solution for water treatment, reducing the risk of bacterial contamination and promoting healthier aquatic ecosystems.

Implementation Method 1

The dissolved copper(II) tetra-substituted fluorinate pinacolate ligand pre-catalyst complex in the water is subjected to electrochemical reduction to form a homogeneous reduced copper tetra-substituted fluorinated pinacolate ligand catalyst complex

Methodology Applied
Scientific EffectElectrochemical reduction: Redox Reactions

Implementation Method 2

The homogeneous reduced copper tetra-substituted fluorinated pinacolate ligand catalyst complex reduces the nitrates, nitrites, and/or hydroxylamine in the water to compounds with nitrogen in a lower oxidation state

Methodology Applied
Scientific EffectCatalysis: Catalysis

Data Source

PatentUS10538439B2Method and composition for reducing nitrates, nitrites, and/or hydroxylamine in water using a homogeneous reduced copper tetra-substituted fluorinated pinacolate ligand catalyst complex
Publication Date: 2020.01.21 TRUSTEES OF BOSTON UNIV
  • US10538439B2 patent drawing
  • US10538439B2 patent drawing
  • US10538439B2 patent drawing

AI summary

A method for reducing nitrates, nitrites, and/or hydroxylamine in water using a homogeneous reduced copper tetra-substituted fluorinated pinacolate ligand catalyst complex. The method includes dissolving a copper(II) tetra-substituted fluorinated pinacolate ligand pre-catalyst complex in water having an excess amount of nitrates, nitrites, and/or hydroxylamine therein. The dissolved copper(II) tetra-substituted fluorinated pinacolate ligand pre-catalyst complex in the water is subjected to electrochemical reduction to form a homogeneous reduced copper tetra-substituted fluorinated pinacolate ligand catalyst complex. The homogeneous reduced copper tetra-substituted fluorinated pinacolate ligand catalyst complex reduces the nitrates, nitrites, and/or hydroxylamine in the water to compounds with nitrogen in a lower oxidation state with the homogeneous reduced copper tetra-substituted fluorinated pinacolate ligand catalyst complex.