Copper-Platinum Nanocomposite Electrodes for Nitrate Reduction

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Solution Overview

Problem

Current ammonia production methods lead to environmental pollution due to nitrate contamination in water sources, as ammonia leached into ground and surface waters is transformed into nitrate, causing disruptions in the natural nitrogen cycle.

Innovation Solution

Development of copper-platinum nanocomposite electrodes on porous substrates, where platinum nanoparticles are electrolytically deposited on copper foam, creating bimetallic catalytic sites that enhance the electrochemical reduction of nitrate to ammonia, overcoming the limiting step of nitrate to nitrite conversion.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If conventional ammonia production methods are used, then ammonia supply is secured, but nitrate pollution in water sources occurs

Engineering Contradiction:
Improveammonia productionVSAvoidnitrate pollution
Core Design Contradiction:
Quantity of substanceVSObject-generated harmful factors

Solution Approach 1:

The invention converts the harmful nitrate pollutant in water into beneficial ammonia through electrocatalytic reduction. The Cu-Pt nanocomposite electrodes facilitate the transformation of nitrate (harmful) into ammonia (useful), thereby converting environmental pollution into a resource that can be recovered and reused, particularly for agricultural fertilizer applications.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

2Productivity

If copper foam electrode is used for nitrate reduction, then some nitrate conversion is achieved, but conversion efficiency is limited to 55%

Engineering Contradiction:
Improvenitrate conversion efficiencyVSAvoidconversion completeness
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The invention uses a composite nanocomposite material consisting of copper foam substrate with platinum nanoparticles dispersed on its surface. This Cu-Pt composite structure combines the advantages of both metals: copper provides high conductivity and catalytic activity for nitrate reduction, while platinum enhances the catalytic efficiency and overcomes the limiting step of nitrate to nitrite conversion, achieving nearly complete nitrate conversion.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The invention introduces platinum nanoparticles specifically at the active sites on the copper foam surface where nitrate reduction occurs. This localized enhancement of catalytic activity at critical reaction sites (the Cu-Pt nanointerfaces) maximizes the conversion efficiency without requiring bulk replacement of the entire electrode material.

Inventive Principle:
Principle #3Local quality

3Productivity

If more platinum is added to enhance catalytic activity, then nitrate conversion improves, but material cost and complexity increase

Engineering Contradiction:
Improvenitrate conversion rateVSAvoidelectrode composition
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The invention optimizes the platinum content parameter to achieve maximum catalytic efficiency at minimum cost. By controlling the electrodeposition process, the patent achieves optimal nitrate conversion with controlled platinum loading, balancing performance enhancement with material cost and structural simplicity.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The Cu—Pt nanocomposite electrodes achieve nearly total nitrate conversion (94%) with high selectivity and efficiency, reducing electrical energy per order and enabling decentralized ammonia recovery from polluted water, thus addressing environmental pollution and providing a sustainable solution.

Implementation Method 1

platinum nanoparticles electrolytically deposited on the porous copper substrate

Methodology Applied
Scientific EffectElectrodeposition: Electrodeposition

Implementation Method 2

electrocatalytic reduction of nitrate to ammonia

Methodology Applied
Scientific EffectElectrochemical reduction: Redox Reactions

Implementation Method 3

bimetallic catalytic sites that enhance the electrochemical reduction of nitrate to ammonia

Methodology Applied
Scientific EffectCatalysis: Catalysis

Data Source

PatentUS20230086446A1Copper-platinum nanocomposite electrodes
Publication Date: 2023.03.23 THE ARIZONA BOARD OF REGENTS ON BEHALF OF THE UNIV OF ARIZONA
  • US20230086446A1 patent drawing
  • US20230086446A1 patent drawing
  • US20230086446A1 patent drawing

AI summary

A nanocomposite electrode includes a porous copper substrate and platinum nanoparticles electrolytically deposited on the porous copper substrate. Making a nanocomposite electrode includes contacting a porous copper substrate with a solution including platinum, and electrodepositing the platinum on the porous copper substrate.