Copper Polishing Composition for Semiconductor Wiring

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Solution Overview

Problem

Existing polishing compositions for copper conductor layers in semiconductor wiring processes fail to adequately suppress dishing and achieve a high stock removal rate, as they do not effectively control the affinity between the conductor surface and abrasive grains.

Innovation Solution

A polishing composition comprising an anionic surfactant and a nonionic surfactant, specifically formulated to create a protective film on the copper conductor layer, reducing the affinity between the surface and abrasive grains and optimizing the pH range to prevent excessive removal and dishing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If conventional polishing compositions are used to remove the outside portion of the conductor layer, then the stock removal rate is improved, but dishing occurs where the upper surface level lowers

Engineering Contradiction:
Improvestock removal rateVSAvoidsurface level uniformity
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The patent changes the chemical parameters of the polishing composition by specifying an anionic surfactant with a particular molecular structure (R1-X1-Y1 where R1 is alkyl/alkylphenyl/alkenyl, X1 is polyoxyethylene/polyoxypropylene/poly(oxyethylene-oxypropylene) with average degree of polymerization 1-10, and Y1 is anionic functional group). This specific parameter change in surfactant structure controls the polishing rate uniformity across the conductor layer surface, preventing dishing while maintaining high stock removal rate.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent uses a composite polishing composition containing both anionic surfactant and abrasive grains (silica or colloidal silica). The anionic surfactant forms a protective film on the conductor layer surface that works in conjunction with the abrasive grains to achieve uniform polishing. This composite approach allows the surfactant to control the chemical interaction while the abrasive provides mechanical removal, resolving the contradiction between removal rate and surface uniformity.

Inventive Principle:
Principle #40Composite materials

2Productivity

If the affinity between conductor surface and abrasive grains is increased to improve polishing rate, then stock removal rate is improved, but dishing occurs due to excessive removal

Engineering Contradiction:
Improvepolishing rateVSAvoidremoval uniformity
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The patent optimizes the parameter of surfactant molecular structure by controlling the average degree of polymerization of the polyoxyethylene/polyoxypropylene groups to be 1-10. This parameter change creates an optimal balance where the surfactant provides sufficient protection to prevent excessive removal and dishing, while still allowing adequate polishing rate through controlled affinity between the conductor surface and abrasive grains.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The anionic surfactant acts as an intermediary between the conductor layer and the abrasive grains. It forms a protective film that mediates the interaction, preventing direct excessive contact between abrasive and conductor while still allowing controlled removal. This intermediary layer ensures uniform polishing by distributing the removal action evenly across the surface, preventing dishing.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The composition effectively suppresses dishing and maintains a high stock removal rate by forming a protective film that reduces the affinity between the conductor surface and abrasive grains, enhancing the polishing process's efficiency and accuracy.

Implementation Method 1

A polishing composition comprising an anionic surfactant and a nonionic surfactant, specifically formulated to create a protective film on the copper conductor layer, reducing the affinity between the surface and abrasive grains

Methodology Applied
Scientific EffectSurfactant: Surfactant

Implementation Method 2

by chemical mechanical polishing, at least a portion of the conductor layer located out of trenches (an outside portion of the conductor layer) and a portion of the barrier layer located out of the trenches (an outside portion of the barrier layer) are removed

Methodology Applied
Scientific EffectAbrasion: Abrasion

Data Source

PatentUS8080476B2Polishing composition and polishing process
Publication Date: 2011.12.20 FUJIMI INCORPORATED
  • US8080476B2 patent drawing
  • US8080476B2 patent drawing

AI summary

To provide a polishing composition particularly useful for an application to polish a conductor layer made of copper in a semiconductor wiring process, and a polishing process employing it.A polishing composition comprising an anionic surfactant and a nonionic surfactant, characterized in that the composition is prepared so that the water contact angle of the surface of an object to be polished, after being polished by the composition, would be at most 60°. Particularly, a polishing composition having a pH of from 2 to 9 and comprising at least one anionic surfactant represented by the chemical formula R1-Y1′ or R1-X1-Y1′, wherein R1 is an alkyl group, an alkylphenyl group or an alkenyl group, X1 is a polyoxyethylene group, a polyoxypropylene group or a poly(oxyethylene-oxypropylene) group, and Y1′ is a SO3M1 group or a SO4M1, wherein M1 is a counter ion, a protection film forming agent different from the anionic surfactant, and at least one nonionic surfactant represented by the chemical formula R2-X2, wherein R2 is an alkyl group, and X2 is a polyoxyethylene group, a polyoxypropylene group or a poly(oxyethylene-oxypropylene) group, and having a HLB value of from 10 to 16.