Copper Yarn Puff Sterilization Patch

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Solution Overview

Problem

Conventional cosmetic container puff sterilization methods using silver nanoparticles are prone to discoloration and skin penetration, causing harm and are expensive.

Innovation Solution

A puff sterilization patch made by weaving copper yarns into a net or fabric with a synthetic resin material, coated copper yarns, and an adhesive layer, providing a safe and cost-effective sterilization solution.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If silver nanoparticles are used in the antibacterial member, then sterilization power is provided, but discoloration occurs and skin necrosis may be caused

Engineering Contradiction:
Improvesterilization powerVSAvoiddiscoloration and skin penetration
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent extracts the harmful silver nanoparticles from the sterilization system and replaces them with copper yarns that provide sterilization power without the harmful side effects of discoloration and skin penetration

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent changes the material parameter from silver nanoparticles to copper yarns, maintaining the sterilization function while eliminating the harmful effects associated with silver nanoparticle usage

Inventive Principle:
Principle #35Parameter changes

2Reliability

If silver nanoparticles are used in the antibacterial member, then sterilization power is provided, but manufacturing cost increases

Engineering Contradiction:
Improvesterilization powerVSAvoidmanufacturing cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent employs copper yarns that are more cost-effective than silver nanoparticles, reducing manufacturing costs while maintaining adequate sterilization functionality for the intended application lifecycle

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

3Shape

If copper yarns are woven into a net structure, then a fabric form is achieved, but structural complexity increases

Engineering Contradiction:
Improvenet or fabric formVSAvoidweaving structure
Core Design Contradiction:
ShapeVSDevice complexity

Solution Approach 1:

The patent segments the sterilization patch into distinct functional layers (adhesive layer, copper yarn layer, synthetic resin layer) that can be manufactured separately and assembled, simplifying the overall manufacturing process despite the fabric structure

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The copper yarn-based patch effectively sterilizes without harming the body and offers a lower manufacturing cost while maintaining sterilization efficacy.

Implementation Method 1

a puff sterilization patch which is manufactured in the form of a net or fabric by using yarns made of copper having sterilizing power

Methodology Applied
Scientific EffectCopper antimicrobial effect:

Implementation Method 2

an adhesive layer provided on the underside of the pad layer

Methodology Applied
Scientific EffectAdhesion: Adhesive

Data Source

PatentUS12161773B2Puff sterilization patch
Publication Date: 2024.12.10 YONG WON JU
  • US12161773B2 patent drawing
  • US12161773B2 patent drawing
  • US12161773B2 patent drawing

AI summary

The present invention relates to a puff sterilization patch and, particularly, to a puff sterilization patch which is manufactured in the form of a net or fabric by using yarns made of copper having sterilizing power and can be attached to a cosmetic container so as to sterilize a puff. To this end, the present invention comprises: a pad layer formed by weaving wefts and warps into a net, wherein the wefts mainly comprise yarns made of copper and are arranged at regular intervals, and the warps mainly comprise yarns made of a synthetic resin material and are arranged at regular intervals: and an adhesive layer provided on the underside surface of the pad layer.