Cord Attachment Assembly with Automatic Release Mechanism
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Solution Overview
Problem
Existing power tools with load relieving systems lack an easy and safe method to disengage the cord when it becomes caught or obstructed, posing a risk to the operator.
Innovation Solution
A cord attachment assembly with an automatic safety release mechanism and one-way locking mechanism, featuring angled ribs and a cord passage portion, allows for manual release of the cord from the support frame, even under low forces, ensuring safe and easy operation.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If the cord is securely clamped to the support frame, then the load relieving system provides stable support, but the cord cannot be easily released when caught or obstructed
Solution Approach 1:
The cord attachment assembly incorporates a dynamic release mechanism where the clamped portion can move between a secured position and a released position. The angled ribs create a one-way locking system that maintains secure clamping during normal use but allows automatic release when the cord is pulled or caught, resolving the contradiction between stable support and ease of release.
Solution Approach 2:
The cord attachment assembly is designed to automatically release the cord when it becomes caught or obstructed. The angled ribs and cord passage portion work together to create a self-releasing mechanism that detects the obstruction and releases the cord without operator intervention, making the system serve itself in emergency situations.
2Reliability
If a one-way locking mechanism is added to prevent accidental release, then the cord remains securely attached, but the mechanism becomes more complex
Solution Approach 1:
The one-way locking function is achieved through locally differentiated features on the angled ribs. The ribs have specific geometric properties (angle, height, spacing) that create asymmetric friction characteristics, allowing easy movement in one direction while preventing backward movement. This localized quality differentiation provides the locking function without requiring a complex overall mechanism.
Solution Approach 2:
The angled ribs utilize parameter changes in friction and normal force based on the direction of cord movement. When the cord is pulled forward, the ribs guide it smoothly along the angle. When backward force is applied, the geometry creates increased friction and normal force that prevents accidental release, achieving reliable locking through parameter changes rather than complex mechanisms.
3Ease of operation
If the cord passage portion is positioned adjacent to the ribs, then automatic release is enabled under high force, but the structure requires precise positioning
Solution Approach 1:
The cord passage portion is pre-positioned adjacent to the angled ribs during manufacturing. This preliminary positioning ensures that when the cord is pulled with sufficient force, it naturally follows the path created by the ribs and enters the passage portion for automatic release. The pre-established geometric relationship eliminates the need for complex adjustment mechanisms during operation.
Solution Approach 2:
The angled ribs create a force distribution pattern that changes parameters of force magnitude and direction as the cord moves along them. When sufficient force is applied, the force parameters change enough to overcome friction and guide the cord into the passage portion, enabling automatic release through parameter changes rather than precise positioning adjustments.
Data Source
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AI summary
A portable power tool comprising a working tool assembly (5), a body (4), an elongate guide rod (2a), a load relieving system (3) comprising a harness (3d), a support frame (3a, 3b), and a cord (11). The cord (11) is arranged to interconnect the guide rod (2a) and the support frame (3a, 3b). The cord is arranged to be connected to the support frame (3a, 3b) by means of a cord attachment assembly (100) having a cord clamping portion (13) arranged to clamp a portion (11a) of the cord so as to fix the cord (11) to the support frame (3a, 3b), and a cord passage portion (14) through which the cord (11) may pass so as to release the cord (11) from the support frame (3a, 3b). The cord attachment assembly (100) is configured so as to actuate automatic movement of the clamped portion (11a) of the cord (11) from the cord clamping portion (13) to the cord passage portion (14) when a force (F1) acting on the clamped portion (11a) of the cord (11) in a first direction exceeds a predetermined threshold value.