Cord End Locking Insert for Strong Grip Without Surface Damage

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing cord locking systems are weak, difficult to assemble, and not suitable for all types of cords, often requiring specialized labor and causing material damage during assembly.

Innovation Solution

A durable cord locking system comprising a hollow tube and an insert with truncated pyramid-shaped ridges, allowing for easy assembly by anyone, regardless of cord size or material, without affecting the outer surface coating.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If cord locking systems use pressing or crimping methods to adhere firmly to the cord, then the locking strength is improved, but the outer surface coating is damaged and material is wasted

Engineering Contradiction:
Improvelocking strengthVSAvoidsurface coating damage
Core Design Contradiction:
StrengthVSObject-affected harmful factors

Solution Approach 1:

The patent introduces an intermediary mechanism (the insert with ridges and the tube interaction) that transfers and distributes the locking force without direct concentrated pressure on the cord surface. The ridges engage with the cord internally while the tube provides external support, creating a distributed force system that avoids surface damage.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The locking system is divided into separate functional components: the tube that provides external support and the insert with ridges that provide internal engagement. This segmentation allows each component to perform its specific function without compromising the cord surface - the tube handles external containment while the ridges handle internal gripping.

Inventive Principle:
Principle #1Segmentation

2Reliability

If cord locking systems use screws or complex assembly methods, then the locking reliability is improved, but the assembly complexity and specialized labor requirements increase

Engineering Contradiction:
Improvelocking reliabilityVSAvoidassembly complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The insert is designed to be self-locking within the tube through its ridge structure. When the insert is inserted into the tube, the ridges automatically engage with the tube walls through friction and mechanical interlocking, eliminating the need for screws, rivets, or other fastening mechanisms. The system serves itself by creating its own locking mechanism through the interaction of its components.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

Instead of using external fasteners to secure the locking mechanism, the invention inverts the approach by having the internal insert create the locking action through its own structure. The ridges on the insert engage with the tube from the inside out, reversing the conventional approach of external securing methods.

Inventive Principle:
Principle #13The other way round (Inversion)

3Manufacturing precision

If cord locking systems are designed to fit specific cord sizes, then the locking precision is improved, but the adaptability to different cord types decreases

Engineering Contradiction:
Improvelocking precisionVSAvoidcord type adaptability
Core Design Contradiction:
Manufacturing precisionVSAdaptability or versatility

Solution Approach 1:

The tube and insert are designed with dimensional tolerances and geometric features that allow them to accommodate multiple cord diameters and materials. The ridge configuration and tube internal dimensions are optimized to provide effective engagement across a range of cord sizes, making the same locking system universally applicable to different cord types while maintaining reliable locking performance.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentEP4323669B1Locking system for cord
Publication Date: 2024.12.25 IL BOTTONE ASSEMBLATO SRL IT
  • EP4323669B1 patent drawingFigure 1~2
  • EP4323669B1 patent drawingFigure 3~5
  • EP4323669B1 patent drawingFigure 6

AI summary

Locking system (100) for the end of a cord comprising a hollow tube (1, 1', 1") and an insert (2), wherein the insert (2) is immovably positioned in a cavity (30) of an end (3, 3') of the hollow tube (1, 1', 1") hollow within which the cord is passed, said system (100) being characterized in that the insert (2) comprises a flat ring (20) and a plurality of ridges (21) which securely retain the cord within the hollow tube (1, 1', 1").