Corded Ceiling Fan Mounting Kit for Flexible Installation

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Solution Overview

Problem

Existing ceiling fan installation methods require a hard-wired electrical connection, limiting the placement of ceiling fans to locations with pre-existing junction boxes, which can be costly and inconvenient, especially in outdoor settings.

Innovation Solution

A ceiling fan mounting kit that uses a non-hard-wired electrical connection, comprising a mounting bracket, strain relief, electrical cord with a plug, and wire connector, allowing for flexible placement of ceiling fans without the need for junction boxes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a hard-wired electrical connection is used for ceiling fan installation, then electrical connection reliability is improved, but installation flexibility and adaptability deteriorate

Engineering Contradiction:
Improveelectrical connection reliabilityVSAvoidinstallation flexibility
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The electrical connection system is segmented into separate components: a mounting bracket with integrated wire connector for secure electrical connection, and a detachable power cord with plug. This allows the electrical connection to be reliable where installed while enabling flexible placement anywhere with electrical access, resolving the contradiction between connection reliability and installation flexibility.

Inventive Principle:
Principle #1Segmentation

2Stability of the object's composition

If a hard-wired electrical connection is used for ceiling fan installation, then electrical connection stability is improved, but installation cost and complexity increase

Engineering Contradiction:
Improveelectrical connection stabilityVSAvoidinstallation cost
Core Design Contradiction:
Stability of the object's compositionVSEase of manufacture

Solution Approach 1:

The mounting bracket integrates a wire connector that allows end-users to make their own electrical connections without requiring professional electrician services. The self-service wire connector provides stable electrical connection while eliminating the need for costly professional installation, resolving the contradiction between connection stability and installation cost.

Inventive Principle:
Principle #25Self-service

3Reliability

If a mounting bracket with pass-through opening for hard-wired connection is used, then electrical connection reliability is improved, but device complexity and installation difficulty increase

Engineering Contradiction:
Improveelectrical connection reliabilityVSAvoidmounting bracket complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The wire connector is merged with the mounting bracket as an integrated unit, combining the mechanical mounting function with the electrical connection function in a single component. This integration simplifies the overall device complexity while maintaining reliable electrical connection, as the wire connector is permanently attached to the bracket and requires no separate installation steps.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS20250290520A1Ceiling fan mounting kit
Publication Date: 2025.09.18 HUNTER FAN COMPANY
  • US20250290520A1 patent drawing
  • US20250290520A1 patent drawing
  • US20250290520A1 patent drawing

AI summary

A ceiling fan or similar air-moving device can include a motor for rotating one or more blades to drive a volume of air about a space. A mounting kit can be used to secure the ceiling fan to a structure. The mounting kit can be corded instead of hard-wired to the structure electrical supply, which provides the user with the freedom to mount the ceiling fan at any desired location, without being limited to an electrical junction box location.