Cordless Lamp Button Assembly with Protective Cover

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Solution Overview

Problem

Cordless lamps can inadvertently turn on during handling and transportation, leading to power loss and affecting product quality due to the sensitivity of the tact switch connected to an external rubber button.

Innovation Solution

A cordless lamp design featuring a button assembly with a flexible piece and a rigid piece to prevent accidental activation, along with a protective cover to prevent inadvertent switching, and a circuit board with charge and discharge management modules for power control.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a tact switch connected to an external rubber button is used for the cordless lamp, then the lamp can be easily activated by gentle touching, but the lamp may be accidentally turned on during handling and transportation, causing power loss

Engineering Contradiction:
Improveease of activationVSAvoidaccidental activation prevention
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The button is nested within a protective cover that can slide over it. The protective cover is sleeved on another end of the button and abutted against a sidewall of the housing, creating a nested structure where the button is protected from accidental contact during handling and transportation while remaining accessible when needed

Inventive Principle:
Principle #7Nested doll (Nesting)

2Ease of operation

If the button is exposed for easy access, then the lamp can be quickly turned on, but the button may be accidentally pressed during product handling and transportation

Engineering Contradiction:
ImproveaccessibilityVSAvoidaccidental pressing
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The protective cover acts as an intermediary element between the external environment and the button. It can be slid over the button to protect it from accidental pressing during handling and transportation, while allowing intentional activation when the cover is moved aside

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS11221132B1Cordless lamp
Publication Date: 2022.01.11 SHENZHEN ZHONGFUNENG ELECTRIC EQUIPMENT CO LTD
  • US11221132B1 patent drawing
  • US11221132B1 patent drawing
  • US11221132B1 patent drawing

AI summary

Provided is a cordless lamp including a housing, a light-emitting module, a switch, a button assembly, and a power supply. The housing defines a mounting cavity, and a sidewall of the mounting cavity is provided with a fitting hole. The light-emitting module is arranged in the housing and includes a circuit board and a light-emitting element arranged on the circuit board. The switch is arranged in the housing and electrically connected to the circuit board, and is used to control turning on and off of the light-emitting element and provided with a trigger surface. The button assembly includes a button and a protective cover. The button is inserted through the fitting hole, and one end of the button is operative to abut the trigger surface. The protective cover is sleeved on another end of the button, and abuts a sidewall of the housing. The power supply is arranged in the housing and electrically connected to the circuit board.