Cordless LED Lighting Device for Electrosurgical Instruments

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Solution Overview

Problem

Existing lighting devices for surgical procedures are bulky, cumbersome, and pose safety hazards due to cords, can cause shadows, and are not sterile, limiting precision and safety in surgical fields.

Innovation Solution

A battery-powered lighting device with hingedly connected outer body portions and arcuately spaced LEDs, designed for releasable attachment to handheld electrosurgical instruments, featuring a flexible latch or magnetic strips for secure attachment, and a semi-annular lens for focused illumination, allowing for adjustable positioning and automatic activation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If a lighting device is integrated into a handheld electrosurgical instrument, then illumination precision is improved, but the device becomes bulky and difficult to manipulate

Engineering Contradiction:
Improveillumination precisionVSAvoiddevice bulk
Core Design Contradiction:
Illumination intensityVSVolume of moving object

Solution Approach 1:

The lighting device is nested within the hollow cylindrical body of the electrosurgical instrument. The light source, battery, and control components are contained within the instrument's existing structure, allowing the lighting function to be integrated without significantly increasing the external dimensions of the handheld device.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The lighting device utilizes the longitudinal axis of the instrument by positioning the light source at the distal end, directing illumination along the length of the instrument toward the surgical site. This dimensional arrangement allows precise illumination without adding lateral bulk to the device.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Duration of action of stationary object

If corded lighting devices are used, then continuous power supply is improved, but the device becomes cumbersome and requires constant repositioning

Engineering Contradiction:
Improvepower supply continuityVSAvoiddevice maneuverability
Core Design Contradiction:
Duration of action of stationary objectVSEase of operation

Solution Approach 1:

The power cord is extracted from the system by implementing a battery-powered design. The battery is housed within the instrument body, eliminating the need for external power connections and allowing the surgeon to manipulate the instrument freely without cord restrictions or constant repositioning requirements.

Inventive Principle:
Principle #2Taking out (Extraction)

3Illumination intensity

If light sources are positioned close to the surgical site, then illumination effectiveness is improved, but the hands/tools block light and cast shadows

Engineering Contradiction:
Improveillumination effectivenessVSAvoidshadow casting
Core Design Contradiction:
Illumination intensityVSObject-affected harmful factors

Solution Approach 1:

The lighting device employs multiple LED light sources arranged circumferentially around the distal end of the instrument. This distributed arrangement provides illumination from multiple angles and directions, reducing shadow casting by the instrument itself and ensuring comprehensive lighting of the surgical site from various local positions.

Inventive Principle:
Principle #3Local quality

4Illumination intensity

If traditional lighting devices are used, then illumination is provided, but safety hazards occur due to heat and burns

Engineering Contradiction:
Improveillumination provisionVSAvoidheat and burn hazards
Core Design Contradiction:
Illumination intensityVSObject-generated harmful factors

Solution Approach 1:

The lighting device uses LED light sources that are solid-state, low-power consuming components with long operational lifetimes. LEDs generate minimal heat compared to traditional incandescent bulbs, eliminating burn hazards while providing sufficient illumination. The battery-powered design also eliminates the risk of electrical shocks from corded connections.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The device provides precise, shadow-free illumination without bulk, reducing surgeon fatigue and enhancing surgical field visibility while being compact and safe, with the option for UV-C light to treat infectious organisms.

Implementation Method 1

battery-powered lighting device

Methodology Applied
Scientific EffectBattery (electricity): Battery (electricity)

Implementation Method 2

arcuately spaced LEDs

Methodology Applied
Scientific EffectLight-emitting diode: Light Emitting Diode

Implementation Method 3

semi-annular lens for focused illumination

Methodology Applied
Scientific EffectLens (optics): Lens

Data Source

PatentUS11872089B2Lighting devices for attachment to a handheld electrosurgical instrument
Publication Date: 2024.01.16 PATHY MEDICAL LLC
  • US11872089B2 patent drawing
  • US11872089B2 patent drawing
  • US11872089B2 patent drawing

AI summary

A cordless, battery powered lighting device is disclosed which is configured to be removably installed on a distal end portion of a handheld electrosurgical instrument, and once the lighting device is installed on the distal end portion of the instrument, light automatically projects from the lighting device along the longitudinal axis of the surgical instrument.