Cordless Concrete Screed Power Head With Cam Trigger Actuation

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Solution Overview

Problem

Conventional powered concrete roller screeds often require a remote power source, limiting mobility and efficiency, as they rely on corded electric or gas motors, which can be cumbersome and restrict worker movement.

Innovation Solution

A cordless, battery-operated power head with a handle and driver housing, featuring a translatable link and eccentric cam mechanism that actuates a trigger to rotate the output shaft, allowing independent operation without a remote power source.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a corded electric motor or gas motor is used to power the screed roller, then the power source is reliable and continuous, but the worker's mobility is restricted and the equipment becomes cumbersome

Engineering Contradiction:
Improvepower source reliabilityVSAvoidworker mobility
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent replaces the mechanical power transmission system (electrical cord or gas fuel supply) with a battery-powered electric motor system. The cordless driver housing contains a battery pack that provides electrical power directly to the motor, eliminating the need for external fuel tanks, electrical cords, or complex power transmission mechanisms, thereby achieving both reliability and mobility.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The power head is segmented into distinct functional modules: the driver housing containing the battery and motor, the handle for operator control, and the screed roller assembly. This modular segmentation allows each component to be optimized independently and facilitates easier handling and positioning by workers.

Inventive Principle:
Principle #1Segmentation

2Duration of action of stationary object

If a remote power source is used, then continuous power supply is ensured, but the equipment complexity and setup requirements increase

Engineering Contradiction:
Improvecontinuous power supplyVSAvoidequipment complexity
Core Design Contradiction:
Duration of action of stationary objectVSDevice complexity

Solution Approach 1:

The patent merges the power source (battery pack), power conversion system (motor), and control mechanisms into a single integrated driver housing. This consolidation eliminates the need for separate power supply equipment, extension cords, or external control systems, reducing overall equipment complexity while maintaining continuous operational capability.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The cordless driver is designed as a self-contained unit where the battery pack provides autonomous power without requiring external connections or infrastructure. The integrated design allows the equipment to service itself, eliminating dependencies on remote power sources, fuel stations, or electrical outlets.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables greater mobility and efficiency in concrete finishing by providing a self-sufficient, portable power source that can rotate the screed roller without the need for a remote power connection, reducing the burden on workers and improving workflow.

Implementation Method 1

an eccentric cam. The eccentric cam is operatively connected to the translatable link within the drive housing such that translation of the translation link imparts rotation of the eccentric cam about a rotational axis of the eccentric cam to an actuated position

Methodology Applied
Scientific EffectEccentric cam mechanism: Cam

Data Source

PatentUS11686114B2Power head for powered concrete roller screed
Publication Date: 2023.06.27 MARSHALLTOWN CO
  • US11686114B2 patent drawing
  • US11686114B2 patent drawing
  • US11686114B2 patent drawing

AI summary

A power head for a powered concrete roller screed includes a handle and a driver housing at a distal end of the handle. A cordless, battery-operated driver is received in the driver housing. A head actuator includes a translatable link extending along the handle and an eccentric cam. The eccentric cam is operatively connected to the translatable link within the drive housing such that translation of the translation link imparts rotation of the eccentric cam about a rotational axis of the eccentric cam to an actuated position. The eccentric cam is adjacent a trigger of a cordless, battery-operated driver and is configured to depress the trigger when the eccentric cam is rotated about its rotational axis to the actuated position.