Core Column Simulator for Wastewater VOC Removal

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Solution Overview

Problem

Current methods for assessing the efficacy of wastewater biotreatment systems, such as Flux Chambers, lack control over operating parameters and are susceptible to external conditions, limiting their ability to demonstrate regulatory compliance and optimize performance.

Innovation Solution

A core column simulation device that simulates the operation of a wastewater biotreatment system by circulating a sample of activated sludge at controlled rates, allowing for variation of operating parameters and assessment of VOC removal efficacy, including the use of a calibration gas to calculate elimination factors.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a Flux Chamber is used to monitor off-gas emissions from a full-scale bioreactor, then VOC measurements can be obtained at selected sampling points, but there is no control over operating parameters and measurements are highly susceptible to external conditions

Engineering Contradiction:
ImproveVOC measurement accuracyVSAvoidmeasurement reliability under external conditions
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The invention creates a scaled-down replica (core column simulator) of the full-scale bioreactor that copies the essential structure and function. This miniature version allows controlled experimentation while maintaining representative hydrodynamics and mass transfer characteristics, enabling reliable measurements without external condition interference.

Inventive Principle:
Principle #26Copying

Solution Approach 2:

The core column simulator acts as an intermediary between the full-scale bioreactor and the measurement system. It provides a controlled environment that mediates between the complexity of full-scale operations and the need for precise, controllable measurements, allowing operating parameters to be adjusted independently of external conditions.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If a full-scale bioreactor is used for performance testing, then actual operating conditions can be evaluated, but there is limited ability to modify operations to correct abnormal occurrences or identify maximum stress conditions

Engineering Contradiction:
Improveperformance testing accuracyVSAvoidoperating parameter control
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The invention segments the full-scale bioreactor into a smaller, manageable core column that retains the essential functional characteristics. This segmentation allows independent control and modification of operating parameters without affecting the full-scale system, enabling systematic exploration of operating conditions and stress testing.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The core column simulator introduces dynamic control capabilities that are not feasible in full-scale systems. Operating parameters such as aeration rate, substrate concentration, and flow rates can be dynamically adjusted to explore the full range of operating conditions, identify maximum stress conditions, and optimize performance.

Inventive Principle:
Principle #15Dynamics

3Reliability

If commonly used control technologies such as vapor phase adsorption or incineration are used to eliminate VOCs, then regulatory compliance can be achieved, but operation costs are expensive and carbon footprints are high

Engineering Contradiction:
ImproveVOC removal efficacyVSAvoidoperational energy consumption
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The invention uses parameter changes to optimize bioreactor performance for VOC removal. By controlling parameters such as dissolved oxygen concentration, substrate availability, and microbial community composition, the system achieves high VOC removal efficiency through biological processes that consume minimal energy compared to thermal incineration or adsorption technologies.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables precise control over operating conditions, enhancing the assessment of VOC removal efficacy and demonstrating regulatory compliance by simulating full-scale system performance in a controlled environment.

Implementation Method 1

an aeration subsystem to introduce aeration gas into the sample volume at a simulated aeration rate that is representative of a volumetric aeration rate of the full-scale biotreatment system

Methodology Applied
Scientific EffectGas transfer: Aeration

Implementation Method 2

The sample extraction subsystem transfers an amount of fluid that includes an aqueous suspension of biomass from the wastewater biotreatment system into a sample volume within the column simulation subsystem at a simulated extraction rate

Methodology Applied
Scientific EffectFluid transfer: Pump

Implementation Method 3

The activated sludge in the tank of the biotreatment devices may digest the VOCs, convert the VOCs into additional biomass, biodegrade the VOCs into CO2 and water

Methodology Applied
Scientific EffectBiodegradation: Aerobic Digestion

Data Source

PatentUS9090485B2Core column simulator for a wastewater biotreatment system and methods of use
Publication Date: 2015.07.28 RAMBOLL US CORP
  • US9090485B2 patent drawing
  • US9090485B2 patent drawing
  • US9090485B2 patent drawing

AI summary

A core column simulator device and methods of assessing the efficacy of a wastewater biotreatment system using the core column simulator device are disclosed.