Core Drilling Breakthrough Detection for Cavities and Intermediate Layers

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Solution Overview

Problem

Conventional core drilling systems fail to differentiate between cavities, gaps, intermediate layers of insulation, and actual breakthroughs in mineral materials, leading to inefficient and prolonged drilling processes due to incorrect assumptions about material presence and drilling situations.

Innovation Solution

A control method for core drilling systems that uses sensors to monitor drilling parameters such as speed, torque, and current to distinguish between cavities, gaps, intermediate layers, and breakthroughs, allowing for precise control and efficient drilling by differentiating between various drilling situations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If conventional core drilling systems use basic breakthrough detection, then the system can detect when material is cut through, but it cannot distinguish between actual breakthroughs and intermediate layers, leading to prolonged drilling time and unnecessary re-drilling

Engineering Contradiction:
Improvedrilling situation recognitionVSAvoiddrilling process time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The breakthrough detection is segmented into multiple independent sensing channels: a first sensor detects mechanical breakthrough conditions, while a second sensor detects electrical breakthrough conditions. This segmentation allows the system to distinguish between different drilling situations (actual breakthrough vs. intermediate layer) by evaluating which sensor triggers the breakthrough signal, thereby improving measurement precision and preventing unnecessary re-drilling operations that waste time.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

An intermediary control unit is introduced that receives signals from both the first sensor (mechanical detection) and the second sensor (electrical detection). This intermediary processes and evaluates both detection results before determining whether a true breakthrough has occurred. By using this intermediary layer, the system achieves more precise situation recognition and avoids false breakthrough detections that would prolong drilling time.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If the core drilling system uses multiple sensors to improve detection accuracy, then it can distinguish between different drilling situations, but the device complexity increases

Engineering Contradiction:
Improvedrilling situation differentiationVSAvoidsensor and control system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The sensing system is segmented into two independent but complementary detection channels: mechanical detection (first sensor) and electrical detection (second sensor). Each sensor handles a specific aspect of breakthrough detection, simplifying the overall system architecture while improving measurement precision. The control unit processes these segmented signals independently before making a final breakthrough determination.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The control unit is designed with multi-functionality, serving both as a mechanical signal processor and an electrical signal evaluator. This universal component consolidates the complexity by handling both sensor types within a single control unit, rather than requiring separate processing systems for each sensor type, thereby improving detection precision without proportionally increasing device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentEP3288717B1Method of controlling a core drilling system and core drilling system
Publication Date: 2022.01.12 HILTI AG
  • EP3288717B1 patent drawingFigure 1
  • EP3288717B1 patent drawingFigure 2
  • EP3288717B1 patent drawingFigure 3

AI summary

The invention relates to a control method for using a core drilling system, characterized by the following steps: detecting a predetermined drilling situation on the basis of the attainment of a predetermined threshold value for at least one predetermined corresponding drilling parameter; ending the core drilling operation by selecting a reverse-travel mode for removing the drilling tool from the borehole if the advancing device does not reach a predetermined threshold value for a predetermined corresponding distance value in a direction and the core drilling machine does not reach a predetermined threshold value for at least one predetermined corresponding drilling parameter; or continuing the core drilling operation by selecting a predetermined operating mode if the advancing device reaches a predetermined threshold value for a predetermined corresponding distance value in a direction and the core drilling machine reaches a predetermined threshold value for at least one predetermined corresponding drilling parameter. The invention further relates to an advancing device for driving a core drilling machine along a machine-holding device for using the method, to a core drilling machine for using the method, and to a core drilling system containing a core drilling machine and an advancing device for driving the core drilling machine along a machine-holding device for using the method.