Core Grasping Apparatus Turning Moment Suppression

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Solution Overview

Problem

The existing methods for disposing casting cores inside dies lack the necessary accuracy, leading to inclining of the cores due to the long distance between the center of gravity and the grasping position, resulting in turning moments that cause instability during handling.

Innovation Solution

A core grasping apparatus is designed with expandable and contractible holding devices that apply forces to suppress turning moments by contacting the core print at specific points, utilizing multiple holding parts and a turning suppression part to stabilize the core during grasping, without increasing the number of holding devices.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the core print is grasped at one end to hold the core, then the core can be held by the core conveyor, but the long distance between the center of gravity and grasping position causes a turning moment that makes the core incline

Engineering Contradiction:
Improvecore graspingVSAvoidcore stability
Core Design Contradiction:
Ease of operationVSStability of the object's composition

Solution Approach 1:

The holding function is segmented into multiple independent holding parts (first holding part, second holding part, and turning suppression part) that can be activated separately. The first and second holding parts grasp the core print at opposite ends, while the turning suppression part independently counteracts the turning moment by contacting the core main body, dividing the stabilization function into distinct segments.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The turning suppression part acts as an intermediary element between the core conveyor and the core main body. It transfers the counteracting force from the holding device to the core main body at a strategically positioned contact point, mediating the interaction to suppress the turning moment without requiring direct grasping of the core print alone.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Stability of the object's composition

If multiple holding devices are added to suppress turning moments, then core stability improves, but device complexity increases

Engineering Contradiction:
Improvecore stabilityVSAvoidholding device complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The turning suppression part is merged with the existing holding device structure rather than being a completely separate device. It is integrated into the core conveyor system, sharing the same support and control mechanisms, which combines the grasping and turning suppression functions into a unified device, reducing overall complexity.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The holding device is designed with multi-functionality: the first and second holding parts perform the primary grasping function, while the turning suppression part performs the turning moment counteraction. This universal design allows a single holding device to perform multiple functions (grasping and stabilization) without requiring entirely separate devices for each function.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS10189132B2Core grasping apparatus
Publication Date: 2019.01.29 TOYOTA JIDOSHA KK
  • US10189132B2 patent drawing
  • US10189132B2 patent drawing
  • US10189132B2 patent drawing

AI summary

A core grasping apparatus according to the present disclosure grasps a core including a core main body and a core print provided at one end of the core main body. The core grasping apparatus includes: a first holding device and a second holding device respectively including expandable and contractible first and second holding parts; and a turning suppression part configured to suppress the core from turning upon the core print being grasped by the first holding device and the second holding device. The first holding device and the second holding device grasp the core print by respectively expanding the first holding part and the second holding part, and the turning suppression part applies a force that suppresses a turning moment acting on the core to the core print.