Core/Multishell Nanoparticle Synthesis via Seeding Clusters

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Solution Overview

Problem

Current methods for producing semiconductor nanoparticles, particularly core-shell structures, face challenges in maintaining high quantum efficiency when transitioning from solution-based synthesis to dry powder form, often resulting in significant decreases in quantum yield.

Innovation Solution

The development of a method for producing core/multishell nanoparticles using a seeding molecular cluster as a template, allowing for the growth of multiple layers with precise control over composition and structure, which enhances stability and quantum efficiency by minimizing surface defects and interactions with the chemical environment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional core-shell nanoparticle synthesis methods are used, then particle formation is achieved, but quantum efficiency decreases when transitioning from solution to dry powder form

Engineering Contradiction:
Improvequantum efficiencyVSAvoidquantum yield stability
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The patent applies preliminary action by performing multiple sequential shell deposition steps before final particle isolation. Each shell layer is grown epitaxially on the previous layer while the particles remain in solution, ensuring complete surface coverage and defect passivation occurs before any drying or powder formation. This preliminary structuring prevents quantum efficiency loss that would otherwise occur during subsequent handling and drying steps.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent employs parameter changes by systematically varying deposition conditions including temperature, precursor concentration, and deposition time across multiple sequential layers. Each layer is deposited under optimized parameters specific to that material system, allowing precise control over shell thickness, composition gradient, and crystalline quality. These parameter optimizations maintain high quantum efficiency through the solution-to-powder transition.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If multiple shell layers are deposited to improve quantum efficiency, then surface defects are reduced, but manufacturing complexity increases

Engineering Contradiction:
Improvequantum efficiencyVSAvoidmanufacturing process complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies segmentation by dividing the shell structure into multiple distinct functional layers, each with specific thickness, composition, and crystalline orientation. The inner shell layer provides lattice matching and strain management, while outer shell layers provide surface passivation and chemical stability. This segmented architecture systematically reduces surface defects and improves quantum efficiency. The modular nature of sequential deposition makes the complex process reproducible and scalable.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent implements nested doll by growing each shell layer epitaxially on the previous layer, with subsequent layers conformally coating and nesting around inner structures. This nested architecture ensures complete surface coverage at each level, with outer layers protecting inner layers from chemical degradation. The conformal nesting geometry maximizes surface area passivation while maintaining compact particle size, improving quantum efficiency without excessive complexity.

Inventive Principle:
Principle #7Nested doll (Nesting)

3Reliability

If epitaxial growth is used to minimize surface defects, then quantum efficiency is improved, but manufacturing precision requirements increase

Engineering Contradiction:
Improvequantum efficiencyVSAvoidepitaxial deposition precision
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The patent employs parameter changes by optimizing deposition temperature, precursor concentration, and reaction time for each epitaxial growth step. These parameters are specifically tuned to promote layer-by-layer epitaxial growth with minimal defects while remaining achievable with standard colloidal synthesis equipment. The parameter optimization balances manufacturing precision requirements with practical synthesis feasibility, enabling high quantum efficiency without excessive complexity.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables the production of monodisperse, high-purity nanoparticles with improved stability and quantum efficiency, addressing the issue of low quantum yields when transitioning from solution to dry powder form and facilitating the creation of efficient blue-emitting dots and cadmium-free quantum dot-quantum well structures.

Implementation Method 1

conversion being effected in the presence of a molecular cluster compound under conditions permitting seeding and growth of the nanoparticle core

Methodology Applied
Scientific EffectSeeding: Nucleation

Implementation Method 2

depositing said first layer on said core and depositing said second layer on said first layer

Methodology Applied
Scientific EffectDeposition: Deposition (physical)

Data Source

PatentUS7867557B2Nanoparticles
Publication Date: 2011.01.11 NANOCO TECH LTD
  • US7867557B2 patent drawing
  • US7867557B2 patent drawing
  • US7867557B2 patent drawing

AI summary

Method for producing a nanoparticle comprised of core, first shell and second shell semiconductor materials. Effecting conversion of a core precursor composition comprising separate first and second precursor species to the core material and then depositing said first and second shells. The conversion is effected in the presence of a molecular cluster compound under conditions permitting seeding and growth of the nanoparticle core. Core/multishell nanoparticles in which at least two of the core, first shell and second shell materials incorporate ions from groups 12 and 15, 14 and 16, or 11, 13 and 16 of the periodic table. Core/multishell nanoparticles in which the second shell material incorporates at least two different group 12 ions and group 16 ions. Core/multishell nanoparticles in which at least one of the core, first and second semiconductor materials incorporates group 11, 13 and 16 ions and the other semiconductor material does not incorporate group 11, 13 and 16 ions.