Core-Shell Silicon-Carbon Anode for Volume-Stable Li-Ion Cycling

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Solution Overview

Problem

Current lithium-ion battery anode materials, primarily graphite, have limited energy density and suffer from poor cycle stability due to high volume expansion of silicon-based anode materials during lithium intercalation and de-intercalation, which hinders their practical application.

Innovation Solution

A porous silicon-carbon composite anode material is developed, featuring a silicon-based core coated with a carbon matrix containing dispersed silicon particles, which reduces volume expansion and enhances conductivity, along with a method involving thermal reaction and acid treatment to form a porous structure that improves electrochemical performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If silicon-based anode materials are used to replace graphite, then the theoretical capacity increases from 372 mAh/g to 4200 mAh/g, but the volume expansion exceeds 300% during lithium intercalation and de-intercalation, leading to poor cycle stability

Engineering Contradiction:
Improvetheoretical capacityVSAvoidcycle stability
Core Design Contradiction:
Quantity of substanceVSStability of the object's composition

Solution Approach 1:

The patent employs a core-shell structure where silicon particles are embedded within a porous carbon matrix. The carbon shell encapsulates the silicon core, allowing the high-capacity silicon to be protected while maintaining its electrochemical activity. This nested configuration enables the silicon particles to expand and contract within the accommodating carbon structure, resolving the contradiction between high capacity and cycle stability.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The patent utilizes a porous carbon matrix with controlled porosity to accommodate silicon volume expansion. The porous structure provides sufficient space for silicon particles to expand during lithiation while maintaining structural integrity. The pores act as buffers that absorb the mechanical stress of volume changes, enabling the anode to maintain both high capacity and excellent cycle stability.

Inventive Principle:
Principle #31Porous materials

2Stability of the object's composition

If the volume expansion of silicon anode materials is suppressed to improve cycle stability, then the practical application becomes feasible, but the theoretical capacity advantage may be compromised

Engineering Contradiction:
Improvecycle stabilityVSAvoidtheoretical capacity
Core Design Contradiction:
Stability of the object's compositionVSQuantity of substance

Solution Approach 1:

The patent applies local quality by creating a porous carbon matrix with specific pore size distribution and wall thickness tailored to accommodate silicon expansion. The carbon structure is designed with localized regions of different densities and porosities to optimize both volume suppression and capacity retention. This localized structural optimization allows the anode to maintain high theoretical capacity while achieving practical cycle stability.

Inventive Principle:
Principle #3Local quality

3Stability of the object's composition

If a porous structure is introduced to reduce volume expansion, then cycle performance improves, but the structural complexity increases

Engineering Contradiction:
Improvecycle performanceVSAvoidstructural complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The patent employs composite materials by combining silicon particles with a porous carbon matrix to create a synergistic anode structure. The carbon component provides structural stability and porosity, while the silicon component delivers high capacity. This composite approach achieves improved cycle performance through a relatively simple dual-material system rather than complex multi-component structures.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The porous silicon-carbon composite anode material achieves high capacity, low expansion, and improved cycle stability, enabling fast charging characteristics and enhanced electrochemical performance, addressing the limitations of existing silicon-based anode materials.

Implementation Method 1

the porous silicon-carbon composite layer... can effectively suppress volume expansion

Methodology Applied
Scientific EffectVolume expansion buffering: Absorption (physical)

Implementation Method 2

The porous silicon-carbon composite layer... has high conductivity

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Implementation Method 3

The porous silicon-carbon composite layer... can provide ion and electron transmission paths

Methodology Applied
Scientific EffectIon transport: Diffusion

Data Source

PatentUS20240322131A1Anode material, method for preparing the same, and lithium ion battery
Publication Date: 2024.09.26 BTR NEW MATERIAL GRP CO LTD
  • US20240322131A1 patent drawing
  • US20240322131A1 patent drawing
  • US20240322131A1 patent drawing

AI summary

The present disclosure relates to the technical field of materials, and provides an anode material, a method preparing the same, and a lithium-ion battery. The anode material has a core-shell structure. The anode material includes a core and a porous silicon-carbon composite layer distributed on at least part of a surface of the core. The core includes a silicon-based material, and the porous silicon-carbon composite layer includes a carbon matrix and silicon particles dispersed in the carbon matrix; the carbon matrix has pores. The anode material of the present disclosure has high conductivity and high capacity, which can effectively suppress volume expansion and improve the electrochemical performance of the anode material in a battery.