Core-Shell Plant-Fiber Cat Litter for Low-Dust Clumping

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Solution Overview

Problem

Existing cat litters suffer from poor water absorption, agglomeration, dust issues, and odor problems, leading to health risks for cats and inconvenience in use.

Innovation Solution

A cat litter with a core-shell structure comprising non-grain plant fibers, agglomeration, water absorption, breeding improvement, deodorizing, and anti-mold factors, designed to facilitate agglomeration, reduce dust, and enhance water solubility, suitable for smart cat toilets.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-generated harmful factors

If pea dregs cat litter is used, then organic composition is provided, but rotten odor is generated due to corruptible components in high-humidity environment

Engineering Contradiction:
Improverotten odorVSAvoiddeodorizing effect
Core Design Contradiction:
Object-generated harmful factorsVSReliability

Solution Approach 1:

The patent changes the chemical composition parameters by replacing organic pea dregs with inorganic materials (bentonite, diatomaceous earth, zeolite) that do not contain corruptible components, thereby eliminating the source of rotten odor while maintaining litter functionality

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite litter formulation combining multiple inorganic materials (bentonite, diatomaceous earth, zeolite) with agglomeration agents and deodorizing agents to achieve both odor prevention and deodorizing effects simultaneously

Inventive Principle:
Principle #40Composite materials

2Quantity of substance

If bentonite cat litter is used, then water absorption is improved, but dust is generated causing health risks

Engineering Contradiction:
Improvewater absorptionVSAvoiddust
Core Design Contradiction:
Quantity of substanceVSObject-affected harmful factors

Solution Approach 1:

The patent combines bentonite with diatomaceous earth and zeolite in a composite formulation that maintains the water absorption benefits of bentonite while the other inorganic components reduce dust generation and improve overall safety

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent applies different materials in specific proportions within the composite litter, placing dust-reducing inorganic materials (diatomaceous earth, zeolite) in conjunction with bentonite to locally address the dust issue while preserving water absorption capabilities

Inventive Principle:
Principle #3Local quality

3Quantity of substance

If crystal cat litter is used, then water absorption is provided, but agglomeration is poor making it inconvenient to use and discharge

Engineering Contradiction:
Improvewater absorptionVSAvoidagglomeration
Core Design Contradiction:
Quantity of substanceVSEase of operation

Solution Approach 1:

The patent incorporates agglomeration agents (carboxymethyl cellulose, guar gum, starch) into the crystal litter composite to enable clumping functionality while maintaining the water absorption properties of the inorganic base materials

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent merges the water absorption function of crystal litter with the agglomeration function of natural gums and starches to create a unified litter product that performs both functions effectively

Inventive Principle:
Principle #5Merging (Combining)

4Weight of stationary object

If confetti cat litter is used, then lightweight structure is provided, but water absorption and agglomeration are poor

Engineering Contradiction:
ImprovelightweightVSAvoidwater absorption
Core Design Contradiction:
Weight of stationary objectVSQuantity of substance

Solution Approach 1:

The patent creates a composite formulation where lightweight inorganic materials (diatomaceous earth, zeolite) are combined with high water-absorption materials (bentonite, polyacrylates) and agglomeration agents to achieve both light weight and effective water absorption

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The cat litter achieves effective agglomeration and deodorization, reduces dust content, and is easily flushed, providing a clean and healthy environment for cats while being adaptable to various smart cat toilet systems.

Implementation Method 1

the agglomeration factor comprises one or more of whey protein, sodium alginate, corn protein, montmorillonite, carboxymethyl cellulose and derivatives thereof, guar gum, native starch, pregelatinized starch, and jelly glue

Methodology Applied
Scientific EffectAbsorption: Absorption (physical)

Implementation Method 2

the water absorption factor comprises one or more of polyacrylates, starch-acrylate polymers, starch-acrylonitrile graft copolymers, acrylamide-acrylonitrile-acrylic acid terpolymers, polyacrylamides and derivatives thereof, and polyvinyl alcohol

Methodology Applied
Scientific EffectCapillary action: Capillary Action

Implementation Method 3

the deodorizing factor comprises one or more of allophane, hydrophilic modified ultrafine silica, baking soda, nano-zinc oxide, and nano-titanium dioxide

Methodology Applied
Scientific EffectAdsorption: Adsorption

Data Source

PatentEP4541181B1Cat litter and preparation method thereof
Publication Date: 2025.08.06 SHENZHEN YUTO PACKAGING TECH
  • EP4541181B1 patent drawingFigure 1
  • EP4541181B1 patent drawing
  • EP4541181B1 patent drawing

AI summary

The present disclosure discloses a cat litter and a preparation method thereof. The cat litter is a core-shell structure comprising: a core comprising the following components: 100 parts by weight of a non-grain plant fiber, 0.6-12 parts by weight of an agglomeration factor, 0.6-12 parts by weight of a water absorption factor, 0.13-2.23 parts by weight of a breeding improvement factor, 0.13-2.23 parts by weight of a deodorizing factor, and 0.13-2.23 parts by weight of an anti-mold factor; and a shell layer comprising the following components: 100 parts by weight of a non-grain plant fiber, 99.5-600 parts by weight of an agglomeration factor, 3.33-100 parts by weight of a water absorption factor, 33.3-300 parts by weight of a breeding improvement factor, 3.33-100 parts by weight of a deodorizing factor, and 0.66-20 parts by weight of an anti-mold factor; wherein a weight ratio of the shell layer to the core is 1: (4-5). The cat litter in the present application has improved water absorption, agglomeration, low dust, water solubility, antibacterial and deodorizing functions, and can be suitable for pet bedding materials in various kinds of smart cat toilets.