Core-Shell Cathode Material for High-Temperature Li-Ion Battery Life

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Solution Overview

Problem

Conventional lithium secondary battery positive electrode active materials face issues such as high cost, limited price competitiveness, poor thermal safety, small capacity, and poor high-temperature characteristics, along with challenges in synthesizing materials like LiNiO2 due to cation mixing, leading to gelation and swelling of batteries.

Innovation Solution

A positive electrode active material comprising a first composite oxide with a second composite oxide forming a solid solution on its surface, creating a core-shell structure that enhances lithium ion conductivity, structural stability, and thermal stability, thereby improving lifespan characteristics.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If LiCoO2 is used as positive electrode active material, then charge/discharge efficiency and lifespan characteristics are improved, but cost increases due to cobalt resource limitation

Engineering Contradiction:
Improvelifespan characteristicsVSAvoidcost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent changes the chemical composition parameters by replacing cobalt with nickel and manganese in specific ratios (LiNi0.8Co0.1Mn0.1O2), thereby maintaining electrochemical performance while reducing material cost and resource dependency

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite oxide material LiNi0.8Co0.1Mn0.1O2 that combines the advantages of nickel (high capacity), cobalt (charge/discharge efficiency), and manganese (thermal stability) to achieve reliable performance at lower cost

Inventive Principle:
Principle #40Composite materials

2Quantity of substance

If LiNiO2-based positive electrode active material is used, then discharge capacity is improved, but synthesis difficulty increases due to cation mixing between Li and transition metal

Engineering Contradiction:
Improvedischarge capacityVSAvoidsynthesis difficulty
Core Design Contradiction:
Quantity of substanceVSEase of manufacture

Solution Approach 1:

The patent optimizes the stoichiometric ratios of elements (Ni: 0.8, Co: 0.1, Mn: 0.1) to suppress cation mixing while maintaining high discharge capacity, making the material synthetically feasible

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent develops a composite oxide LiNi0.8Co0.1Mn0.1O2 where cobalt and manganese are introduced to stabilize the crystal structure and prevent cation mixing, enabling successful synthesis of high-capacity material

Inventive Principle:
Principle #40Composite materials

3Temperature

If lithium manganese oxide is used as positive electrode active material, then thermal safety and cost are improved, but capacity and high-temperature characteristics deteriorate

Engineering Contradiction:
Improvethermal safetyVSAvoidcapacity
Core Design Contradiction:
TemperatureVSQuantity of substance

Solution Approach 1:

The patent adjusts the metal element ratios (increasing nickel content to 0.8) to enhance discharge capacity while incorporating manganese (0.1) to maintain thermal safety characteristics

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite oxide LiNi0.8Co0.1Mn0.1O2 that integrates nickel's high capacity, cobalt's electrochemical efficiency, and manganese's thermal stability to achieve both high capacity and thermal safety

Inventive Principle:
Principle #40Composite materials

4Ease of manufacture

If cation mixing occurs between Li and transition metal, then synthesis becomes difficult, but lithium by-product generation increases causing gelation and swelling

Engineering Contradiction:
Improvesynthesis feasibilityVSAvoidlithium by-product generation
Core Design Contradiction:
Ease of manufactureVSObject-generated harmful factors

Solution Approach 1:

The patent optimizes the cation ratio parameters (Co: 0.1, Mn: 0.1) to minimize cation mixing and reduce lithium by-product formation, improving both synthesis feasibility and reducing harmful effects

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The core-shell structure improves lithium ion conductivity, enhancing the lifespan and high-temperature storage stability of lithium secondary batteries, while reducing the generation of by-products that cause swelling and gas formation.

Implementation Method 1

a second composite oxide present on at least a part of the surface of the first composite oxide and in a state of forming a solid solution with the first composite oxide

Methodology Applied
Scientific EffectSolid solution:

Implementation Method 2

when lithium ions are intercalated/deintercalated into/from a positive electrode and a negative electrode

Methodology Applied
Scientific EffectIntercalation:

Data Source

PatentUS12620577B2Positive electrode active material and lithium secondary battery comprising the same
Publication Date: 2026.05.05 ECOPRO BM CO LTD
  • US12620577B2 patent drawing
  • US12620577B2 patent drawing
  • US12620577B2 patent drawing

AI summary

The present invention relates to a positive electrode active material, and a lithium secondary battery comprising a positive electrode including the positive electrode active material.