Core-Shell Lithium Nickel Manganate Cathode for Stable High-Voltage Cycling

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Solution Overview

Problem

Spinel-type lithium nickel manganate secondary batteries face issues with high oxygen deficiency, rock-salt phase formation, and poor cycling performance due to high operating temperatures and voltages, leading to manganese ion dissolution and interface impedance problems.

Innovation Solution

A lithium-nickel-manganese-containing composite oxide with a core-shell structure is developed, where the core includes Lix(NiyMn2-y)1-mMmO4 and the shell is composed of lithium aluminum phosphate, reducing oxygen defects and side reactions, and enhancing lithium ion conduction channels.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If spinel-type lithium nickel manganate is used as positive electrode active material, then high energy density is achieved, but severe side reactions and interface deterioration occur due to high operating voltage

Engineering Contradiction:
Improveenergy densityVSAvoidinterface stability
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

A lithium aluminum phosphate shell is introduced as an intermediary layer between the spinel-type lithium nickel manganate core and the electrolyte. This shell acts as a protective mediator that reduces direct contact between the high-voltage electrode material and the electrolyte, thereby suppressing side reactions and interface deterioration while maintaining high energy density performance

Inventive Principle:
Principle #24Intermediary (Mediator)

2Use of energy by moving object

If high operating voltage is used, then high energy density is achieved, but manganese ion dissolution increases leading to poor cycling performance

Engineering Contradiction:
Improveenergy densityVSAvoidcycling performance
Core Design Contradiction:
Use of energy by moving objectVSDuration of action of stationary object

Solution Approach 1:

A composite core-shell structure is constructed where the core consists of spinel-type lithium nickel manganate (Lix(NiyMn2-y)1-mMmO4) providing high energy density, and the shell consists of lithium aluminum phosphate providing stability. This composite structure combines the high-voltage performance of the spinel material with the protective properties of the phosphate shell, enabling both high energy density and excellent cycling performance

Inventive Principle:
Principle #40Composite materials

3Use of energy by moving object

If conventional electrolytes are used with high operating voltage, then high energy density is achieved, but severe side reactions occur at the electrode-electrolyte interface

Engineering Contradiction:
Improveenergy densityVSAvoidside reactions
Core Design Contradiction:
Use of energy by moving objectVSObject-generated harmful factors

Solution Approach 1:

The lithium aluminum phosphate shell serves as an intermediary barrier between the high-voltage spinel electrode and the conventional electrolyte. This shell is chemically stable at high voltages and prevents direct harmful interactions between the electrolyte and the electrode material, thereby suppressing side reactions, gas production, and interface deterioration while allowing the system to operate at high energy density

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The composite oxide achieves high energy density, improved cycling performance, and reduced gas production in secondary batteries by stabilizing the crystal structure and reducing manganese ion dissolution.

Implementation Method 1

The shell includes lithium aluminum phosphate, and the lithium aluminum phosphate can construct lithium ion conduction channels, avoiding capacity reduction caused by the shell enveloping the surface of the core

Methodology Applied
Scientific EffectLithium ion conduction: Conduction (electrical)

Data Source

PatentUS20240413308A1Lithium-nickel-manganese-containing composite oxide, preparation method thereof, and positive electrode plate, secondary battery, and electric apparatus containing same
Publication Date: 2024.12.12 CONTEMPORARY AMPEREX TECHNOLOGY (HONG KONG) LIMITED
  • US20240413308A1 patent drawing
  • US20240413308A1 patent drawing
  • US20240413308A1 patent drawing

AI summary

This application provides a lithium-nickel-manganese-containing composite oxide, a preparation method thereof, and a positive electrode plate, secondary battery, and electric apparatus containing the same. The lithium-nickel-manganese-containing composite oxide has a core-shell structure and includes a core and a shell enveloping surface of the core, where the core includes Lix(NiyMn2-y)1-mMmO4. M includes one or more selected from Mg, elements from group IVB to group VIB, elements from group IIIA to group VA, and lanthanide elements, where 0.95≤x≤1.10, 0.40≤y≤0.60, and 0.001≤m≤0.015. The shell includes lithium aluminum phosphate and optionally includes lithium aluminum phosphate and aluminum phosphate.