Core-Shell Lithium Battery Cathode for Low-Temperature Resistance

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Solution Overview

Problem

Lithium secondary batteries for automobiles face challenges in maintaining high Li ion conductivity and reducing internal resistance at low temperatures, which affects their cycle life and safety, especially when the Ni composition ratio is high or when using transition metals with different ionic radii.

Innovation Solution

A layered positive electrode material with a composition of LiaMnxNiyCozO2, where 0<a≦1.2, 0.1≦x≦0.9, 0≦y≦0.44, 0.1≦z≦0.6, and x+y+z=1, is developed, with Ni substitution by Mn and Co, and further substitution by elements like Al, B, Fe, Cu, Mg, Zn, Ga, and Si, to control the mixing of transition metals into the lithium layer, optimizing the crystal structure and specific surface area for improved Li ion conductivity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If high Ni composition ratio is used in the positive electrode material, then battery capacity density is improved, but cycle life becomes insufficient and internal resistance increases at low temperature

Engineering Contradiction:
Improvebattery capacity densityVSAvoidcycle life
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent applies local quality by creating a core-shell structure where the central core region contains high Ni composition (0.35≤x≤0.55) for high capacity, while the outer shell region contains lower Ni composition (0.15≤x≤0.35) for structural stability. This spatial differentiation of composition allows simultaneous achievement of high capacity density and long cycle life, resolving the contradiction between quantity of substance and reliability.

Inventive Principle:
Principle #3Local quality

2Quantity of substance

If high Ni composition ratio is used in the positive electrode material, then battery capacity density is improved, but internal resistance at low temperature increases

Engineering Contradiction:
Improvebattery capacity densityVSAvoidinternal resistance at low temperature
Core Design Contradiction:
Quantity of substanceVSObject-affected harmful factors

Solution Approach 1:

The patent creates a compositional gradient where the outer shell has lower Ni content (0.15≤x≤0.35) which maintains lower internal resistance and better low-temperature performance, while the inner core has higher Ni content (0.35≤x≤0.55) for high capacity. This local differentiation resolves the contradiction between capacity density and low-temperature resistance.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent uses composite material strategy by combining two different LiNi1-xMnxO2 compositions to form a core-shell structured composite. The outer shell layer with lower Ni content provides good ionic conductivity at low temperature, while the inner core layer with higher Ni content provides high capacity, achieving both high capacity density and low internal resistance at low temperature.

Inventive Principle:
Principle #40Composite materials

3Duration of action of stationary object

If transition metal substitution is performed to improve cycling characteristics, then cycle life is improved, but Li ion conductivity at low temperature decreases

Engineering Contradiction:
Improvecycle lifeVSAvoidLi ion conductivity at low temperature
Core Design Contradiction:
Duration of action of stationary objectVSReliability

Solution Approach 1:

The patent applies local quality by controlling the Mn substitution ratio x to be different in core and shell regions. The shell region has lower substitution ratio (0.15≤x≤0.35) preserving Li ion conductivity pathways, while the core region has higher substitution ratio (0.35≤x≤0.55) enhancing structural stability for long cycle life. This spatial variation resolves the contradiction between cycle life and low-temperature ionic conductivity.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach results in a lithium secondary battery with superior cycle life, safety, and reduced internal resistance at low temperatures, enabling efficient charge and discharge cycles and enhanced thermal stability, suitable for hybrid and electric vehicles.

Implementation Method 1

layered lithium transition metal complex oxide, which is a positive electrode material, has a hexagonal crystal structure, and the crystal structure has a great influence on lithium ion insertion and extraction

Methodology Applied
Scientific EffectLithium ion diffusion: Diffusion

Implementation Method 2

when the X-ray diffraction is carried out for the positive electrode material, the diffraction peak of a (003) plane is characteristic of a layered rock-salt structure

Methodology Applied
Scientific EffectX-ray diffraction: X-Ray

Data Source

PatentUS7517613B2Positive electrode material for lithium secondary battery and lithium secondary battery using the same
Publication Date: 2009.04.14 VEHICLE ENERGY JAPAN INC
  • US7517613B2 patent drawing
  • US7517613B2 patent drawing
  • US7517613B2 patent drawing

AI summary

A positive electrode material for a nonaqueous lithium secondary battery and a lithium secondary battery that has superior cycle life and safety and reduced internal resistance of the battery at low temperature is provided. The positive electrode material for a nonaqueous lithium secondary battery comprise a layered structured complex oxide expressed by a composition formula LiaMnxNiyCozMαO2, where 0&lt;a≦1.2, 0.1≦x≦0.9, 0≦y≦0.44, 0.1≦z≦0.6, 0.01≦α≦0.1, and x+y+z+α=1. A diffraction peak intensity ratio between the (003) plane and the (104) plane (I(003)/I(104)) in an X-ray powder diffractometry using a Cu—Kα line in the X-ray source is not less than 1.0 and not more than 1.5.