Core-Shell Cathode Material for Stable Overlithiated Li-Mn Batteries

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Solution Overview

Problem

Conventional overlithiated lithium manganese-based oxides in lithium secondary batteries suffer from instability and low electrochemical properties due to excessive lithium and manganese, which hinder their ability to replace commercially available NCM or NCA-type positive electrode active materials, especially in electric vehicle applications where high energy capacity and stability are crucial.

Innovation Solution

A positive electrode active material is developed using an overlithiated lithium manganese-based oxide with a core-shell structure, where the concentration of transition metals like nickel and doping metals is controlled differently in the core and shell regions, enhancing stability and electrochemical performance by mitigating the degradation caused by excessive lithium and manganese.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If an overlithiated lithium manganese-based oxide with excessive lithium and manganese is used to increase capacity, then the theoretical capacity is improved, but the stability and electrochemical properties deteriorate

Engineering Contradiction:
Improvelithium contentVSAvoidstability
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent applies local quality by creating a core-shell structure where the shell region has a different composition (lower transition metal content, higher lithium content) compared to the core region. This gradient structure allows the shell to protect the high-capacity core while maintaining stability, resolving the contradiction between high lithium content and stability.

Inventive Principle:
Principle #3Local quality

2Quantity of substance

If the concentration of transition metals is increased to enhance capacity, then the energy capacity is improved, but the degradation caused by excessive transition metals worsens

Engineering Contradiction:
Improvetransition metal contentVSAvoiddegradation
Core Design Contradiction:
Quantity of substanceVSObject-generated harmful factors

Solution Approach 1:

The patent creates a concentration gradient of transition metals where the shell has lower transition metal content compared to the core. This local variation reduces the harmful degradation effects (such as structural collapse and impedance increase) in the shell region while preserving the high capacity benefits in the core region.

Inventive Principle:
Principle #3Local quality

3Ease of manufacture

If a homogeneous composition is used to simplify manufacturing, then the ease of manufacture is improved, but the electrochemical performance deteriorates

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidelectrochemical performance
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent applies parameter changes by systematically varying the transition metal concentration as a gradient from core to shell rather than using a uniform composition. This controlled parameter variation optimizes electrochemical performance by balancing capacity and stability, while the gradient structure can be achieved through controlled synthesis methods.

Inventive Principle:
Principle #35Parameter changes

4Quantity of substance

If the lithium content is increased beyond the stoichiometric ratio to achieve high capacity, then the charge capacity is improved, but the structural stability deteriorates

Engineering Contradiction:
Improvelithium to transition metal ratioVSAvoidstructural stability
Core Design Contradiction:
Quantity of substanceVSStability of the object's composition

Solution Approach 1:

The patent creates a local quality gradient where the shell region has a higher lithium to transition metal ratio compared to the core. This allows the shell to accommodate excess lithium without causing severe structural degradation, while the core maintains a more stable stoichiometric composition for high capacity.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach improves the electrochemical properties and stability of the lithium manganese-based oxide, increasing the charge-transfer and diffusion of Li ions, thereby enhancing the battery's rate capability and cycle life, making it suitable for high-capacity applications like electric vehicles.

Implementation Method 1

a lithium secondary battery storing electrical energy by means of a difference in chemical potential when lithium ions are intercalated/deintercalated into/from a positive electrode and a negative electrode

Methodology Applied
Scientific EffectIntercalation/Deintercalation:

Implementation Method 2

Batteries store electrical power by using materials facilitating an electrochemical reaction at a positive electrode and a negative electrode

Methodology Applied
Scientific EffectElectrochemical reaction:

Implementation Method 3

due to cation mixing between Li and a transition metal, it is difficult to synthesize the LiNiO2-based positive electrode active material

Methodology Applied
Scientific EffectCation mixing:

Implementation Method 4

increasing the charge-transfer and diffusion of Li ions, thereby enhancing the battery's rate capability

Methodology Applied
Scientific EffectDiffusion: Diffusion

Data Source

PatentUS12199281B2Positive electrode active material and lithium secondary battery including the same
Publication Date: 2025.01.14 ECOPRO BM CO LTD
  • US12199281B2 patent drawing
  • US12199281B2 patent drawing
  • US12199281B2 patent drawing

AI summary

The present invention relates to a positive electrode active material and a lithium secondary battery including the same, and more particularly, to a positive electrode active material which includes an overlithiated lithium manganese-based oxide including at least lithium, nickel, manganese and a doping metal, and in which the degradation in stability caused by excessive amounts of lithium and manganese in the lithium manganese-based oxide is mitigated and/or prevented by controlling the concentration of a transition metal in the lithium manganese-based oxide for each region, and a lithium secondary battery including the same.