Core-Shell Composite with Conductive Polymer Nanorods

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Solution Overview

Problem

Conventional electric double-layer capacitors face challenges in increasing electrostatic capacitance due to the non-proportional relationship between activated carbon's specific surface area and capacitance, and the difficulty in controlling pore size for efficient electrolyte ion adsorption, leading to decreased capacitance per unit volume.

Innovation Solution

A core-shell composite is developed, featuring a carbon porous body with a large number of pores and a shell layer of conductive polymer nanorods that extend outward, enhancing the specific surface area and allowing for efficient electrolyte ion adsorption or doping.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If the specific surface area of activated carbon is increased to increase electrostatic capacitance, then the electrostatic capacitance should increase, but the relationship between specific surface area and capacitance is not proportional, leading to decreased capacitance per unit volume

Engineering Contradiction:
Improveelectrostatic capacitanceVSAvoidvolume of electrode
Core Design Contradiction:
Quantity of substanceVSVolume of stationary object

Solution Approach 1:

The electrode is segmented into a core-shell structure where the core is porous carbon and the shell is conductive polymer nanorods. This segmentation allows the porous core to provide internal surface area while the nanorod shell provides external surface area, solving the problem of non-proportional relationship between surface area and capacitance by creating two distinct functional zones.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The conductive polymer nanorods are nested on the surface of the porous carbon core, creating a core-shell composite structure. The nanorods extend outward from the pores of the core, effectively nesting the shell material within the structural framework of the core material, thereby maximizing space utilization and surface area contribution.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Quantity of substance

If conventional activated carbon is used with large specific surface area, then more electrolyte ion adsorption sites are available, but the pore size cannot be controlled for efficient electrolyte ion adsorption

Engineering Contradiction:
Improveelectrolyte ion adsorption capacityVSAvoidpore size control
Core Design Contradiction:
Quantity of substanceVSManufacturing precision

Solution Approach 1:

The core-shell structure implements local quality by having the porous core handle internal ion transport and storage while the conductive polymer nanorod shell handles external ion adsorption. Each region is optimized for its specific function, with the nanorods providing controlled surface exposure that compensates for the inability to control pore sizes in conventional activated carbon.

Inventive Principle:
Principle #3Local quality

3Area of stationary object

If a shell layer is formed on porous carbon to increase surface area, then specific surface area increases, but the pores of the porous carbon cannot be effectively utilized

Engineering Contradiction:
Improvespecific surface areaVSAvoidpore utilization efficiency
Core Design Contradiction:
Area of stationary objectVSQuantity of substance

Solution Approach 1:

The conductive polymer nanorods extend in the radial dimension outward from the porous core surface, creating a three-dimensional shell structure. This dimensional extension allows the shell to contribute additional surface area without blocking the pores of the core, as the nanorods grow outward rather than inward, effectively utilizing both the core's internal porosity and the shell's external surface area.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The core-shell composite significantly increases electrostatic capacitance by optimizing the pore structure and surface area, leading to improved energy storage capabilities in electric double-layer capacitors.

Implementation Method 1

a core-shell composite to which electrolyte ions can be efficiently adsorbed or doped

Methodology Applied
Scientific EffectAdsorption: Adsorption

Implementation Method 2

a core-shell composite to which electrolyte ions can be efficiently adsorbed or doped

Methodology Applied
Scientific EffectDoping:

Data Source

PatentUS10510493B2Core-shell composite, method for producing the same, electrode material, catalyst, electrode, secondary battery, and electric double-layer capacitor
Publication Date: 2019.12.17 TEIKOKU PISTON RING CO LTD
  • US10510493B2 patent drawing
  • US10510493B2 patent drawing
  • US10510493B2 patent drawing

AI summary

This core-shell composite (10) is provided with a core (11) formed from a porous carbon body having a large number of pores from the interior through to the surface, and a shell layer (12) formed from conductive polymer nanorods (12a) that extend outward from the cavities of the pores (11a) on the surface of the core. The present invention provides the core-shell composite (10), to which electrolyte ions can be efficiently adsorbed or doped, a method for producing the core-shell composite, as well as an electrode material, a catalyst, an electrode, a secondary battery and an electric double-layer capacitor that use the core-shell composite.