Core-Shell Dye-Sensitized Solar Cell Photoanode

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Solution Overview

Problem

Conventional dye-sensitized solar cells (DSSCs) face limitations in power conversion efficiency due to narrow light absorption bandwidth and inferior injection efficiency caused by intermolecular interactions between dyes, as well as difficulties in achieving optimal dye positioning on the TiO2 surface, which restricts their ability to harness a broader range of solar energy effectively.

Innovation Solution

The implementation of a core-shell photoanode structure using ruthenium-based dye (N719) sensitized TiO2 nanofibers wrapped with a thin shell of copper phthalocyanine (CuPc), where CuPc absorbs near-infrared photons and transfers electrons to N719, broadening the absorption spectrum and reducing recombination processes through organized energy levels and spatial separation of charge carriers.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If traditional ruthenium-based dyes are used to achieve broad absorption spectrum, then light absorption coverage is improved, but power conversion efficiency is limited due to low molar extinction coefficients

Engineering Contradiction:
Improvelight absorption spectrumVSAvoidpower conversion efficiency
Core Design Contradiction:
Illumination intensityVSProductivity

Solution Approach 1:

The patent combines ruthenium-based dyes (N719, N3) with organic dyes (CuPc, ZnPc) in a core-shell nanofiber structure. The ruthenium-based core provides broad absorption spectrum while the organic dye shell contributes high molar extinction coefficient, achieving both broad spectrum coverage and high power conversion efficiency through synergistic merging of complementary dye systems.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The invention creates a composite dye system where inorganic ruthenium-based dyes are integrated with organic dyes in a core-shell configuration. This composite material approach allows the system to simultaneously exhibit the broad absorption of ruthenium dyes and the high extinction coefficients of organic dyes, resolving the contradiction between spectrum coverage and conversion efficiency.

Inventive Principle:
Principle #40Composite materials

2Illumination intensity

If dye cocktails or co-sensitization is used to enhance light absorption, then absorption spectrum is extended, but injection efficiency deteriorates due to intermolecular interactions between dyes

Engineering Contradiction:
Improvelight absorptionVSAvoidinjection efficiency
Core Design Contradiction:
Illumination intensityVSReliability

Solution Approach 1:

The patent segments the dye system into distinct core and shell regions within nanofibers. The ruthenium-based dyes are confined to the core while organic dyes form the shell, creating spatial separation that minimizes harmful intermolecular interactions. This segmentation maintains high injection efficiency while still achieving extended light absorption through the complementary dye combination.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the nanofiber structure are assigned different dye types with optimized local properties. The core region contains ruthenium dyes optimized for broad spectrum absorption, while the shell region contains organic dyes optimized for high extinction coefficients. This local quality differentiation allows each dye to function optimally without detrimental interactions, preserving injection efficiency while extending absorption.

Inventive Principle:
Principle #3Local quality

3Use of energy by moving object

If Frster resonance energy transfer with unattached donor dye in electrolyte is used, then light harvesting is enhanced, but device performance is limited due to fluorescence quenching by I3−

Engineering Contradiction:
Improvelight harvestingVSAvoiddevice performance
Core Design Contradiction:
Use of energy by moving objectVSProductivity

Solution Approach 1:

The patent embeds the donor ruthenium-based dyes within the core of the nanofibers, nested within the shell containing acceptor organic dyes. This nested structure enables efficient energy transfer from core to shell while protecting the donor dyes from electrolyte quenching. The nested configuration maintains close proximity for FRET while isolating the sensitive donor dyes from harmful I3− interactions, thereby enhancing light harvesting without sacrificing device performance.

Inventive Principle:
Principle #7Nested doll (Nesting)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enhances the power conversion efficiency of DSSCs to 9.48%, significantly improving short-circuit current density and fill factor, while maintaining open-circuit voltage, and effectively suppressing electron-hole recombination, thereby achieving a broader absorption spectrum and improved renewable energy generation.

Implementation Method 1

a first light absorption material is attached to the plurality of semiconductor nanofibers in which the first light absorption material having a first light absorption bandwidth

Methodology Applied
Scientific EffectLight absorption: Absorption (EM radiation)

Implementation Method 2

the dyes adsorbed onto the metal oxide semiconductor (usually TiO2) are sensitized to the exited state (S*) by light absorption right at the interface and they dissociate readily to create an electron-hole pair

Methodology Applied
Scientific EffectPhotovoltaic effect: Photovoltaic Effect

Implementation Method 3

a second light absorption material deposited on the first light absorption material of the plurality of semiconductor nanofibers, the second light absorption material having a second light absorption bandwidth complementary to the first light absorption bandwidth

Methodology Applied
Scientific EffectFörster resonance energy transfer:

Implementation Method 4

spatial separation of charge carriers

Methodology Applied
Scientific EffectCharge separation:

Implementation Method 5

the dyes adsorbed onto the metal oxide semiconductor (usually TiO2)

Methodology Applied
Scientific EffectAdsorption: Adsorption

Data Source

PatentUS9754731B2Method of producing dye-sensitized solar cell and an electrode of a dye-sensitized solar cell
Publication Date: 2017.09.05 THE HONG KONG POLYTECHNIC UNIV
  • US9754731B2 patent drawing
  • US9754731B2 patent drawing
  • US9754731B2 patent drawing

AI summary

A method of producing an electrode of a dye-sensitized solar cell includes dispersing semiconductor nanoparticles on a transparent electrically conductive substrate, dispersing semiconductor nanofibers on the semiconductor nanoparticle layer, adsorbing onto all sides of the semiconductor nanofibers a first light absorption material, thereby sensitizing the semiconductor nanofibers, wherein the light absorption material has a first light absorption bandwidth, and depositing a second light absorption material in contact with and forming respective shells on the respective semiconductor nanofibers on which the first light absorption material is adsorbed, wherein the second light absorption material has a second light absorption bandwidth complementary to the first light absorption bandwidth.