Core-shell Ink Particles for High-Speed Plain Paper Printing
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Solution Overview
Problem
Conventional ink-jet recording methods fail to simultaneously achieve high color developability, uniform optical density, suppressed feathering, reduced intercolor bleed, short drying time, and long-term stability, especially during high-speed printing on plain paper.
Innovation Solution
An ink-jet ink set comprising a first liquid with colored particles having a core-shell structure and a second liquid with a coagulant, where the first liquid includes a dispersant, water-soluble solvent, and water, and the second liquid includes a water-soluble solvent, water, and a coagulant capable of coagulating the components in the first liquid, ensuring optimal interaction and image formation on the recording medium.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Productivity
If conventional ink-jet recording methods are used for high-speed printing on plain paper, then printing speed is improved, but optical density becomes insufficient
Solution Approach 1:
The patent changes the chemical parameters of the ink by introducing a core-shell structured colorant with specific shell thickness (5-100 nm) and colorant concentration (0.1-50 mass%). This parameter optimization enables the ink to achieve high optical density while maintaining high-speed printing capability on plain paper
Solution Approach 2:
The patent uses a composite colorant system consisting of a core part (uncolored component) and a shell part (colored component). This composite structure allows the ink to maintain dispersion stability during high-speed printing while delivering high optical density through the controlled interaction between core and shell components
2Productivity
If conventional ink-jet recording methods are used for high-speed printing on plain paper, then printing speed is improved, but uniformity in solid image areas deteriorates
Solution Approach 1:
The patent optimizes the shell thickness parameter to 5-100 nm and colorant concentration to 0.1-50 mass%, which controls the interaction between colorant particles and the recording medium. This parameter control ensures uniform deposition and reaction across solid image areas during high-speed printing
Solution Approach 2:
The core-shell structured colorant provides local quality differentiation where the shell part (colored component) interacts with the recording medium to form uniform images, while the core part (uncolored component) maintains dispersion stability. This local functional differentiation achieves both high-speed printing and uniform image quality
3Productivity
If conventional ink-jet recording methods are used for high-speed printing on plain paper, then printing speed is improved, but feathering and intercolor bleed increase
Solution Approach 1:
The patent introduces a coagulant that changes the physical state of the colorant particles through coagulation. This parameter change reduces particle mobility and prevents feathering and intercolor bleed during high-speed printing while maintaining printing speed
Solution Approach 2:
The patent uses a disposable coagulant substance that temporarily alters the colorant particle state during printing and then dissipates. This short-lived action prevents harmful feathering and intercolor bleed during the printing process without affecting subsequent operations
4Productivity
If conventional ink-jet recording methods are used for high-speed printing on plain paper, then printing speed is improved, but drying time increases
Solution Approach 1:
The patent uses a coagulant that changes the physical state of the colorant particles, which accelerates the drying process. This parameter change enables rapid solvent evaporation and colorant fixation, reducing drying time while maintaining high-speed printing capability
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The ink-jet ink set improves color rendition, evenness in solid image areas, optical density, suppresses feathering and intercolor bleed, reduces drying time, and maintains long-term stability by effectively coagulating and fixing the colorant on the recording medium.
Implementation Method 1
a coagulant capable of coagulating or insolubilizing the components in the first liquid
Data Source
AI summary
An ink-jet ink set having a first liquid and a second liquid, wherein the first liquid includes a colored particle, a dispersant, a water-soluble solvent, and water, the second liquid includes a water-soluble solvent, water, a coagulant capable of coagulating or insolubilizing the first liquid, the colored particle has a core-shell structure in which a core part is coated with a shell part, the core part includes an uncolored component, and the shell part includes a colored component. An ink-jet ink tank, an ink-jet recording method and an ink-jet recording apparatus utilizing the ink-jet ink set.


