Core-Shell LiFePO4 Cathode Coating for Faster Ion Transport

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Solution Overview

Problem

Lithium iron phosphate batteries exhibit low lithium-ion diffusion coefficient and electronic conductivity, leading to capacity loss and poor rate and cycling performance as a positive electrode material.

Innovation Solution

A core-shell structured positive electrode active material is developed, comprising a lithium-containing phosphate core coated with a carbon layer doped with titanium and nitrogen, and a secondary coating layer of Li1+xMxTi2−x(PO4)3, which improves electronic and ionic conductivity and reduces solid-solid interface impedance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If lithium iron phosphate is used as a positive electrode material, then safety and cycling stability are improved, but lithium-ion diffusion coefficient and electronic conductivity deteriorate

Engineering Contradiction:
Improvesafety and cycling stabilityVSAvoidlow lithium-ion diffusion coefficient and low electronic conductivity
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent applies composite materials by creating a core-shell structure where lithium iron phosphate core is coated with lithium titanium phosphate shell. This composite structure combines the high safety and cycling stability of lithium iron phosphate with the high ionic conductivity of lithium titanium phosphate, thereby resolving the contradiction between reliability and harmful factors related to low conductivity.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent applies local quality by modifying only the surface region of the lithium iron phosphate particles with a lithium titanium phosphate coating layer. The core maintains the original lithium iron phosphate properties for safety and stability, while the shell provides enhanced ionic conductivity, thus resolving the contradiction through localized property modification.

Inventive Principle:
Principle #3Local quality

2Reliability

If lithium iron phosphate is used as a positive electrode material, then high safety is achieved, but rate performance deteriorates

Engineering Contradiction:
ImprovesafetyVSAvoidrate performance
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The composite core-shell structure combines lithium iron phosphate (safe but slow kinetics) with lithium titanium phosphate (fast ionic conductivity). The shell acts as a high-conductivity pathway that enables faster charge transfer, thereby improving rate performance while preserving the safety characteristics of the lithium iron phosphate core.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The lithium titanium phosphate shell acts as an intermediary layer that mediates between the lithium iron phosphate core and the electrolyte. It provides a high-conductivity interface that facilitates rapid lithium ion transport, thereby improving rate performance without compromising the safety of the core material.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If lithium iron phosphate is used as a positive electrode material, then high cycling stability is achieved, but discharge capacity deteriorates at high rates

Engineering Contradiction:
Improvecycling stabilityVSAvoiddischarge capacity at high rates
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The composite structure maintains the cycling stability of lithium iron phosphate core while adding lithium titanium phosphate shell that provides high ionic conductivity. This enables the material to maintain high discharge capacity even at high rates, as the shell facilitates rapid ion transport without compromising the structural stability needed for cycling performance.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enhances discharge capacity, rate performance, and cycling stability, achieving high energy density and extended battery lifespan.

Implementation Method 1

a carbon coating layer co-doped with titanium and nitrogen

Methodology Applied
Scientific EffectDoping: Dopants

Implementation Method 2

a coating layer of Li1+xMxTi2−x(PO4)3...which has low ion diffusion resistance

Methodology Applied
Scientific EffectIonic conduction: Conduction (electrical)

Data Source

PatentUS11881582B2Positive electrode active material and preparation method thereof, secondary battery, and electric apparatus
Publication Date: 2024.01.23 CONTEMPORARY AMPEREX TECHNOLOGY (HONG KONG) LIMITED
  • US11881582B2 patent drawing

AI summary

A positive electrode active material and a preparation method thereof, a secondary battery, and an electric apparatus are provided. The positive electrode active material in the present invention includes: a core, where the core is a lithium-containing phosphate; a first coating layer disposed on at least part of surface of the core, where the first coating layer is a carbon coating layer co-doped with titanium and nitrogen; and a second coating layer disposed on at least part of surface of the first coating layer, where the second coating layer includes Li1+xMxTi2−x(PO4)3, where M is at least one element selected from aluminum, lanthanum, indium, zirconium, gallium, and scandium, and 0.2≤x≤0.8. With use of the positive electrode active material of the present invention, a high discharge capacity, excellent rate performance, and excellent cycling performance can be achieved.