Core-Shell Microneedle Patch for H2O2-Triggered Insulin Delivery

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Solution Overview

Problem

Current insulin delivery systems for diabetes management, such as open-loop subcutaneous injection and electronic closed-loop devices, face challenges with accuracy and sensor reliability, and chemically-engineered formulations using glucose oxidase (GOx) can cause toxicity and have biocompatibility issues due to slow pH changes and hydrogen peroxide generation.

Innovation Solution

Development of microneedle patches coated with H2O2 scavenging enzymes and comprising diblock copolymer micelles that dissociate insulin in acidic and oxidative environments, utilizing glucose oxidase and catalase nanogels to regulate insulin release based on glucose levels, ensuring rapid and controlled insulin delivery.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If glucose oxidase is used to trigger insulin release through pH change, then insulin delivery can be glucose-responsive, but the pH change occurs slowly due to relatively slow conformation and morphology changes of materials under physiological conditions

Engineering Contradiction:
Improveinsulin release rateVSAvoidresponse delay time
Core Design Contradiction:
ProductivityVSLoss of time

Solution Approach 1:

The patent changes the triggering parameter from slow pH change to fast H2O2-triggered oxidation. The diblock copolymer micelles are designed to respond to H2O2 through oxidation of phenylboronic acid groups, which causes rapid micelle dissociation and immediate insulin release, eliminating the slow conformational changes associated with pH-based systems

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent replaces the chemical pH-change mechanism with an oxidation-based mechanism. Instead of relying on slow protonation/deprotonation and conformational changes, the system uses H2O2-triggered oxidation of phenylboronic acid groups to break micelle stability, achieving rapid insulin release through chemical bond cleavage rather than gradual structural transformation

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Productivity

If glucose oxidase is used to generate H2O2 for triggering insulin release, then glucose-responsive delivery is achieved, but H2O2 generation causes potential toxicity and biocompatibility concerns

Engineering Contradiction:
Improveinsulin release activationVSAvoidtoxicity and biocompatibility issues
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The patent introduces catalase as an intermediary substance that scavenges H2O2. The microneedle patch contains both glucose oxidase (for glucose detection and H2O2 generation) and catalase (for H2O2 decomposition). This dual-enzyme system allows the beneficial H2O2-triggered insulin release while eliminating the harmful effects of H2O2 accumulation through catalase-mediated decomposition into water and oxygen

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent converts the harmful H2O2 byproduct into a beneficial trigger signal. The H2O2 generated by glucose oxidase is not discarded as waste but instead serves as the activation signal for micelle dissociation and insulin release. Simultaneously, catalase converts excess H2O2 into harmless water and oxygen, transforming a toxic byproduct into a safe end product

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Ease of operation

If open-loop subcutaneous injection of insulin is used, then insulin delivery is simple, but it cannot regulate blood glucose levels tightly and is associated with risk of severe hypoglycemia

Engineering Contradiction:
Improvedelivery simplicityVSAvoidblood glucose regulation accuracy
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent creates a self-regulating insulin delivery system where the microneedle patch autonomously responds to glucose levels. Glucose oxidase detects glucose concentration and triggers H2O2 generation, which automatically causes micelle dissociation and insulin release. The system self-adjusts insulin delivery based on real-time glucose levels without external control, eliminating the need for manual dosing decisions while maintaining simplicity of use

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent implements a chemical feedback loop where glucose levels directly control insulin release. Elevated glucose triggers glucose oxidase to produce H2O2, which triggers micelle dissociation and insulin release. As insulin lowers blood glucose, the feedback signal diminishes, automatically reducing further insulin release. This closed-loop feedback mechanism prevents both hyperglycemia and hypoglycemia without requiring external monitoring or adjustment

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The microneedle patches provide rapid and controlled insulin release in response to hyperglycemic conditions, effectively regulating blood glucose levels while minimizing toxicity and biocompatibility concerns, and reducing the risk of hypoglycemia.

Implementation Method 1

GOx catalyzes the oxidation of glucose to gluconic acid in the presence of oxygen and generates hydrogen peroxide (H2O2)

Methodology Applied
Scientific EffectOxidation: Oxidation

Implementation Method 2

GOx catalyzes the oxidation of glucose

Methodology Applied
Scientific EffectEnzyme catalysis: Enzyme

Implementation Method 3

the insulin dissociates from the micelle in an acidic and oxidative environment

Methodology Applied
Scientific EffectOxidative environment trigger: Oxidation

Implementation Method 4

the microneedles are coated with H2O2 scavenging enzyme

Methodology Applied
Scientific EffectH2O2 scavenging: Catalysis

Data Source

PatentUS11752098B2Core-shell microneedle patch for H<sub>2</sub>O<sub>2 </sub>and pH cascade-triggered insulin delivery
Publication Date: 2023.09.12 NORTH CAROLINA STATE UNIV
  • US11752098B2 patent drawing
  • US11752098B2 patent drawing
  • US11752098B2 patent drawing

AI summary

Disclosed are compositions and methods for microneedle patches comprising diblock copolymer micelles designed for pH cascade and H2O2 triggered insulin delivery.