Core-Shell Nanocrystals Narrowing Emission Width at High Temperature

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Solution Overview

Problem

Current semiconductor nanocrystals face challenges in achieving narrow peak emission widths and maintaining high external quantum efficiency at elevated temperatures, particularly in light flux and high-temperature conditions, which can lead to yellowing or discoloration of the quantum dot matrix.

Innovation Solution

A semiconductor nanocrystal with a core-shell structure, comprising a cadmium selenium core coated with zinc sulfur selenium and a second layer of cadmium zinc sulfur, is developed, which emits green light with a peak emission width of about 30 nm or less at both room and elevated temperatures, and is free or substantially free of amine species to inhibit discoloration. The nanocrystals are synthesized using a method involving high-temperature reactions with zinc carboxylate and sulfur selenium sources, forming coatings in the absence of amine species to enhance thermal stability and quantum efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If conventional semiconductor nanocrystals are used, then they can be synthesized with standard methods, but they exhibit broad peak emission widths and lose quantum efficiency at elevated temperatures

Engineering Contradiction:
Improvepeak emission widthVSAvoidquantum efficiency at elevated temperature
Core Design Contradiction:
Manufacturing precisionVSReliability

Solution Approach 1:

The nanocrystal is divided into a core and multiple shell layers (first shell and second shell). The core provides the base emission, while each shell layer contributes to narrowing the emission width and enhancing thermal stability. This segmented structure allows independent optimization of emission characteristics and thermal performance.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent employs composite material structure with core comprising cadmium selenide and shells comprising zinc sulfide and cadmium zinc sulfide. This composite approach combines materials with complementary properties: the core provides strong emission, while the shell materials with higher bandgaps narrow the emission width and protect against thermal degradation.

Inventive Principle:
Principle #40Composite materials

2Ease of manufacture

If amine species are present in the nanocrystal synthesis, then the synthesis process is simpler, but yellowing or discoloration occurs under intense light and high-temperature conditions

Engineering Contradiction:
Improvesynthesis process simplicityVSAvoidyellowing or discoloration
Core Design Contradiction:
Ease of manufactureVSObject-affected harmful factors

Solution Approach 1:

The patent removes amine species from the synthesis process and final nanocrystal structure. By eliminating these harmful components, the nanocrystals become resistant to yellowing and discoloration under intense light and high-temperature conditions, while the synthesis process uses alternative ligands like phosphines and carboxylic acids.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The synthesis is conducted in an inert atmosphere using ligands that do not promote oxidative degradation. The use of phosphines, carboxylic acids, and their derivatives creates a chemically inert environment that prevents the formation of yellowing byproducts even under harsh processing conditions.

Inventive Principle:
Principle #39Inert atmosphere (Inert environment)

3Manufacturing precision

If the nanocrystal is designed for narrow emission width, then peak emission width is reduced to 30 nm or less, but maintaining high quantum efficiency at 100°C becomes challenging

Engineering Contradiction:
Improvepeak emission widthVSAvoidthermal stability
Core Design Contradiction:
Manufacturing precisionVSTemperature

Solution Approach 1:

The shell layers are designed beforehand to provide thermal cushioning protection. The zinc sulfide and cadmium zinc sulfide shells act as protective barriers that prevent thermal degradation of the core, allowing the nanocrystal to maintain narrow emission width and high quantum efficiency even at elevated temperatures up to 100°C.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Solution Approach 2:

The patent optimizes multiple parameters including shell thickness, composition ratios, and crystalline structure to simultaneously achieve narrow emission width and high thermal stability. By carefully controlling these parameters during synthesis, the nanocrystal maintains both spectral precision and thermal performance.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The resulting nanocrystals exhibit a solid-state external quantum efficiency of at least 90% at 100°C, maintaining high photoluminescent efficiency and preventing yellowing or discoloration under intense light and high-temperature conditions, offering improved thermal stability and emission characteristics.

Implementation Method 1

A semiconductor nanocrystal in accordance with the present invention emits green light having a peak emission with a full width at half maximum of about 30 nm or less

Methodology Applied
Scientific EffectPhotoluminescence: Photoluminescence

Implementation Method 2

The nanocrystals are synthesized using a method involving high-temperature reactions with zinc carboxylate and sulfur selenium sources, forming coatings in the absence of amine species to enhance thermal stability and quantum efficiency

Methodology Applied
Scientific EffectThermal stability:

Data Source

PatentUS9890330B2Semiconductor nanocrystals, method for coating semiconductor nanocrystals, and products including same
Publication Date: 2018.02.13 SAMSUNG ELECTRONICS CO LTD
  • US9890330B2 patent drawing
  • US9890330B2 patent drawing
  • US9890330B2 patent drawing

AI summary

A semiconductor nanocrystal that emits green light having a peak emission with a full width at half maximum of about 30 nm or less at 100° C. and a method of making coated semiconductor nanocrystals are provided. Materials and other products including semiconductor nanocrystals described herein and materials and other products including semiconductor nanocrystals prepared by a method described herein are also disclosed.