Core-Shell Nanoparticle Light Diffuser for Uniform Scattering

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Solution Overview

Problem

Existing polymer matrix/nanoparticle composites face challenges in achieving uniform and random distribution of nanoparticles, leading to aggregation that affects optical properties, particularly in large-scale production and optical applications.

Innovation Solution

A composite system with core-shell nanoparticles is developed, where the core is made of a material with a different refractive index than the polymer matrix, and a compatible polymer shell ensures uniform and random dispersion by maintaining a minimum distance between nanoparticles, preventing aggregation and enhancing scattering properties.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If nanoparticles are dispersed in polymer matrix, then optical scattering properties are improved, but nanoparticles aggregate leading to non-uniform distribution

Engineering Contradiction:
Improveoptical scattering propertiesVSAvoidnanoparticle distribution uniformity
Core Design Contradiction:
Illumination intensityVSManufacturing precision

Solution Approach 1:

A shell material acts as an intermediary between the nanoparticle core and the polymer matrix. The shell has compatible solubility parameters with both the core and the matrix, serving as a bridge that prevents aggregation while maintaining dispersion. The shell material is selected based on solubility parameter matching to ensure compatibility with surrounding materials.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The solubility parameters of the shell material are specifically chosen to be intermediate between the core and matrix materials. By adjusting the shell's solubility parameters, the system achieves optimal compatibility with both components, enabling uniform distribution while preventing aggregation during processing and curing.

Inventive Principle:
Principle #35Parameter changes

2Illumination intensity

If nanoparticle concentration is increased to enhance scattering, then scattering efficiency improves, but aggregation increases reducing uniformity

Engineering Contradiction:
Improvescattering efficiencyVSAvoidnanoparticle dispersion stability
Core Design Contradiction:
Illumination intensityVSStability of the object's composition

Solution Approach 1:

The shell material serves as a protective intermediary that allows higher nanoparticle concentrations to be achieved without aggregation. By providing a compatibility bridge, the shell enables denser nanoparticle packing while maintaining individual particle separation, thus enhancing scattering efficiency without sacrificing dispersion stability.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The core-shell nanoparticle structure creates a composite material with tailored properties. The shell composition is specifically designed to provide both steric stabilization and solubility matching, allowing the system to achieve high nanoparticle loading while maintaining colloidal stability and uniform distribution throughout the polymer matrix.

Inventive Principle:
Principle #40Composite materials

3Manufacturing precision

If core-shell structure is used to prevent aggregation, then distribution uniformity improves, but manufacturing complexity increases

Engineering Contradiction:
Improvenanoparticle distribution uniformityVSAvoidnanoparticle structure complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

Rather than complex multi-layer structures, the invention uses a single-shell design where the shell material's solubility parameters are carefully selected to provide both core compatibility and matrix compatibility. This parameter-based approach achieves uniform distribution without requiring complex structural designs.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The shell provides localized compatibility functions at different interfaces: one side interfaces with the core material while the other interfaces with the polymer matrix. This local quality adjustment at the nanoparticle surface achieves uniform distribution without requiring complex overall structural modifications.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The composite system achieves a uniform and random distribution of nanoparticles, effectively quenching optical interference effects and providing a high transmittance light diffuser capable of chromatically separating white visible light into blue and yellow components, with improved scattering efficiency.

Implementation Method 1

the core has a refractive index that is different from the refractive index of the matrix to provide a scattering of at least a portion of the light transmitted through said system or product containing said system

Methodology Applied
Scientific EffectLight scattering: Scattering

Implementation Method 2

providing a high transmittance light diffuser capable of chromatically separating white visible light into blue and yellow components

Methodology Applied
Scientific EffectChromatic separation: Dispersion (of waves)

Data Source

PatentEP3047313B1Light diffuser comprising a composite system comprising a polymer matrix and core-shell nanoparticles, and process for preparing it
Publication Date: 2021.01.20 COELUX
  • EP3047313B1 patent drawing
  • EP3047313B1 patent drawing
  • EP3047313B1 patent drawing

AI summary

A polymer matrix/nanoparticle composite (PMNC) comprises core-shell nanoparticles, where the core is made of a material that is different from the polymer matrix and at least part of the shell is made of the same monomer or polymer that is used for said polymer matrix, or is made of a monomer or polymer compatible with said matrix. The core of the nanoparticles has a refractive index that is different from the refractive index of the polymer used for the matrix, at least the matrix is made of transparent materials that do not absorb light.