Core Shell Nanoparticles for CO2 Electrolysis

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Solution Overview

Problem

Current electrochemical systems for converting carbon dioxide into useful products face challenges with low catalytic activity, product selectivity, and stability of electrodes, with no existing material effectively addressing these issues.

Innovation Solution

The development of multifunctional core@shell nanoparticles (CSNs) comprising a catalytic core component enveloped by one or more outer shells, which are used in electrochemical cells to enhance catalytic activity, selectivity, and stability, particularly for converting carbon dioxide into fuels and other products.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If pure metals and alloys are used as electrocatalysts, then catalytic activity is improved, but stability deteriorates

Engineering Contradiction:
Improvecatalytic activityVSAvoidstability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent employs core@shell nanoparticles where a catalytically active core material is enclosed by a protective shell material. This composite structure allows the core to provide high catalytic activity while the shell provides stability and resistance to degradation, effectively resolving the contradiction between activity and stability.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The core@shell structure nests the catalytic core within a protective shell, creating a hierarchical structure where the inner core provides function and the outer shell provides protection. This nesting approach allows simultaneous achievement of high catalytic activity from the core and enhanced stability from the shell.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Productivity

If pure metals and alloys are used as electrocatalysts, then catalytic activity is improved, but product selectivity deteriorates

Engineering Contradiction:
Improvecatalytic activityVSAvoidproduct selectivity
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The composite core@shell structure enables the core to provide catalytic activity while the shell composition and structure are engineered to control product selectivity. The shell can be designed with specific properties that favor desired reaction pathways and suppress unwanted side reactions.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The shell provides localized properties at the catalyst surface that differ from the bulk core material. This local quality control through shell composition, thickness, and structure allows tuning of product selectivity independently from the overall catalytic activity provided by the core.

Inventive Principle:
Principle #3Local quality

3Device complexity

If conventional electrode materials are used, then device complexity is low, but stability deteriorates

Engineering Contradiction:
Improvestructure simplicityVSAvoidstability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The nested core@shell structure adds only one additional layer to the conventional single-material electrode, maintaining relative simplicity while dramatically improving stability. The shell acts as a protective layer that prevents degradation of the core material without requiring complex multi-component systems.

Inventive Principle:
Principle #7Nested doll (Nesting)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The CSNs demonstrate improved catalytic activity, selectivity, and stability, effectively converting carbon dioxide into desired products with increased efficiency and specificity, overcoming the limitations of existing electrode materials.

Implementation Method 1

The multifunctional CSNs according to the present disclosure comprise a catalytic core component encompassed by one or more outer shells

Methodology Applied
Scientific EffectCatalysis: Catalysis

Implementation Method 2

electrochemical cells that electrochemically convert carbon dioxide to, for example, useful fuels (e.g., synthetic fuels) or other products

Methodology Applied
Scientific EffectElectrochemical reduction: Electrolysis

Data Source

PatentUS10675681B2Core shell
Publication Date: 2020.06.09 HONDA MOTOR CO LTD
  • US10675681B2 patent drawing
  • US10675681B2 patent drawing
  • US10675681B2 patent drawing

AI summary

Multifunctional core@shell nanoparticles (CSNs) useful in electrochemical cells, particularly for use as an electrocatalyst material. The multifunctional CSNs comprise a catalytic core component encompassed by one or more outer shells. Also included are electrochemical cell electrodes and electrochemical cells that electrochemically convert carbon dioxide to, for example, useful fuels (e.g., synthetic fuels) or other products, and which comprise multifunctional CSNs, and methods for making the same.