Core-Shell Nickel-Carbon Composite for Electromagnetic Wave Absorption

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Solution Overview

Problem

Current ferrite wave-absorbing materials exhibit poor electromagnetic wave-absorbing performance, limiting their effectiveness in attenuating and absorbing electromagnetic waves.

Innovation Solution

A nickel-carbon composite is developed, comprising modified carbon particles with a nickel nanoparticle core wrapped by a carbon layer, forming an octahedral structure, achieved through a solvothermal reaction and heat treatment, enhancing magnetic and dielectric losses.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional ferrite magnetic wave-absorbing materials are used, then magnetic loss capability is provided, but electromagnetic wave-absorbing performance is poor

Engineering Contradiction:
Improveelectromagnetic wave-absorbing performanceVSAvoidmaterial structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent employs composite materials by combining nickel nanoparticles with carbon materials to create a nickel-carbon composite structure. This composite approach integrates the magnetic properties of nickel with the conductive and structural advantages of carbon, achieving superior electromagnetic wave absorption performance that overcomes the limitations of traditional single-component ferrite materials.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent applies local quality by creating a core-shell structure where nickel nanoparticles are embedded within carbon matrices. The nickel core provides localized magnetic loss mechanisms while the carbon shell contributes to dielectric loss and conduction loss, allowing different regions of the material to exhibit specialized properties that collectively enhance overall absorption performance.

Inventive Principle:
Principle #3Local quality

2Reliability

If multiple loss mechanisms are constructed, then electromagnetic wave absorption capability is enhanced, but material structure complexity increases

Engineering Contradiction:
Improveelectromagnetic wave absorption capabilityVSAvoidmaterial structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent merges multiple loss mechanisms into a single integrated nickel-carbon composite material system. By combining magnetic loss (from nickel), dielectric loss (from carbon), and conduction loss (from the conductive network), the patent achieves multi-mechanism wave absorption without requiring separate functional layers or complex multi-component structures.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The nickel-carbon composite structure serves multiple functions simultaneously: the nickel nanoparticles provide magnetic loss, the carbon matrix provides dielectric loss and structural support, and the interfacial regions provide conduction loss pathways. This multi-functionality is achieved within a single material system rather than requiring separate components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Reliability

If impedance matching capability is optimized, then wave absorption effectiveness is improved, but material composition complexity increases

Engineering Contradiction:
Improveimpedance matching capabilityVSAvoidmaterial composition complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent optimizes impedance matching by adjusting key parameters including the size of nickel nanoparticles, the ratio of nickel to carbon components, and the microstructural characteristics of the composite. These parameter adjustments allow tuning of the material's electromagnetic properties to achieve optimal impedance matching with free space, enhancing wave absorption effectiveness.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The nickel-carbon composite demonstrates superior electromagnetic wave-absorbing performance with strong magnetic loss, conduction loss, and polarization loss capabilities, achieving high reflection loss and broad bandwidth absorption.

Implementation Method 1

the nickel-carbon composite has a stronger magnetic loss performance due to various magnetic loss characteristics such as natural resonance and eddy current loss of the magnetic nickel nanoparticles

Methodology Applied
Scientific EffectMagnetic loss: Magnetic Hysteresis

Implementation Method 2

various magnetic loss characteristics such as natural resonance and eddy current loss of the magnetic nickel nanoparticles

Methodology Applied
Scientific EffectEddy current loss: Eddy Currents

Implementation Method 3

The carbon layer as a shell layer can provide a directional electron migration path in a special octahedral space structure to construct a conductive network

Methodology Applied
Scientific EffectConduction loss: Conduction (electrical)

Implementation Method 4

The construction of a special octahedral conduction network is conducive to the generation of conduction loss and polarization loss

Methodology Applied
Scientific EffectPolarization loss: Polarisation

Implementation Method 5

mixing a soluble nickel salt, dimethylimidazole, and trimesic acid with a polar organic solvent, and conducting a solvothermal reaction to obtain a nickel-based metal-organic framework (MOF) precursor

Methodology Applied
Scientific EffectSolvothermal reaction:

Implementation Method 6

subjecting the nickel-based MOF precursor to a heat treatment in a mixed atmosphere of hydrogen and argon to obtain the nickel-carbon composite

Methodology Applied
Scientific EffectHeat treatment: Heat Treatment

Implementation Method 7

subjecting the nickel-based MOF precursor to a heat treatment in a mixed atmosphere of hydrogen and argon to obtain the nickel-carbon composite

Methodology Applied
Scientific EffectThermal decomposition: Pyrolysis

Data Source

PatentUS12447527B2Nickel-carbon composite and preparation method and use thereof
Publication Date: 2025.10.21 ANHUI UNIV OF SCI & TECH
  • US12447527B2 patent drawing
  • US12447527B2 patent drawing
  • US12447527B2 patent drawing

AI summary

Wave-absorbing materials in the form of a nickel-carbon composite that includes a plurality of modified carbon particles, where each of the modified carbon particles includes a nickel nanoparticle core and a carbon layer wrapped on a surface of the nickel nanoparticle core; and a plurality of the modified carbon particles form an octahedral structure. When a high-frequency microwave interacts with the nickel-carbon composite, the composite has a stronger magnetic loss performance due to various magnetic loss characteristics such as natural resonance and eddy current loss of the magnetic nickel nanoparticles. In addition, the carbon layer, as a shell layer, can provide a directional electron migration path in a special octahedral space structure to construct a conductive network.