Core-Shell Piezoelectric Composition for High d33

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Solution Overview

Problem

Conventional piezoelectric compositions, such as those based on bismuth ferrite, face challenges in achieving high piezoelectric constants (d33) and stability under electric fields, with existing lead-free alternatives like barium titanate-bismuth ferrite compositions exhibiting low d33 values and high anisotropy.

Innovation Solution

A piezoelectric composition comprising bismuth, iron, barium, titanium, and oxygen with a core-shell structure, where the bismuth content is lower in the core than in the shell, and the proportion of core-shell particles is between 0.10 to 1.00, enhancing the piezoelectric constant d33 to 200 pC/N or more when an electric field of 0.1 to 2.0 kV/mm is applied.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If lead-free piezoelectric compositions are used to eliminate environmental harm, then environmental safety is improved, but piezoelectric performance (d33 constant) deteriorates

Engineering Contradiction:
Improveenvironmental harm from leadVSAvoidpiezoelectric constant d33
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

The invention uses a composite structure consisting of a core region and a shell region with different chemical compositions. The core contains barium titanate and bismuth ferrite in a specific ratio, while the shell contains bismuth ferrite and bismuth magnesate titanate, creating a composite material that achieves both environmental safety and high piezoelectric performance

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The invention applies local quality by creating regions with different compositions within the same crystal particle. The core has a specific BaTiO3-BiFeO3 composition ratio optimized for piezoelectric properties, while the shell has a different composition with added Bi-Mg-Ti phase to control anisotropy and leakage current, allowing each region to contribute different functional properties

Inventive Principle:
Principle #3Local quality

2Temperature

If bismuth ferrite is used to achieve high Curie temperature, then thermal stability is improved, but leakage current increases and piezoelectric performance deteriorates

Engineering Contradiction:
ImproveCurie temperatureVSAvoidleakage current and piezoelectric constant
Core Design Contradiction:
TemperatureVSReliability

Solution Approach 1:

The shell region specifically addresses the leakage current issue by incorporating Bi-Mg-Ti phase that forms a protective layer at the grain boundaries, reducing leakage current while the core region maintains the high Curie temperature through its BaTiO3-BiFeO3 composition

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The Bi-Mg-Ti phase in the shell acts as an intermediary between the high-Curie-temperature core and the external environment, mediating the electrical properties by reducing leakage current at grain boundaries while preserving the thermal stability of the core

Inventive Principle:
Principle #24Intermediary (Mediator)

3Temperature

If binary compound of barium titanate and bismuth ferrite is used to achieve high Curie temperature, then thermal stability is improved, but anisotropy increases and piezoelectric performance deteriorates

Engineering Contradiction:
ImproveCurie temperatureVSAvoidanisotropy
Core Design Contradiction:
TemperatureVSStability of the object's composition

Solution Approach 1:

The invention creates a composite structure where the shell region contains Bi-Mg-Ti phase that forms a protective layer, reducing the harmful effects of anisotropy while maintaining the high Curie temperature properties of the BaTiO3-BiFeO3 core

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The Bi-Mg-Ti phase in the shell acts as an intermediary that mitigates the anisotropy problem by forming a protective layer at grain boundaries, allowing the core to maintain its high Curie temperature without suffering from excessive anisotropy

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The core-shell structure improves the piezoelectric characteristics by facilitating easier polarization reversal, resulting in a higher piezoelectric constant d33 and enhanced performance in piezoelectric devices, even under lower electric field strengths compared to conventional BiFeO3-based devices.

Implementation Method 1

a piezoelectric composition comprising a plurality of crystal particles, wherein the piezoelectric composition includes bismuth, iron, barium, titanium and oxygen

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Data Source

PatentUS10811591B2Piezoelectric composition and piezoelectric device
Publication Date: 2020.10.20 TDK CORP
  • US10811591B2 patent drawing
  • US10811591B2 patent drawing
  • US10811591B2 patent drawing

AI summary

A piezoelectric composition comprises a plurality of crystal particles, wherein the piezoelectric composition includes bismuth, iron, barium, titanium, and oxygen; the crystal particles include a core and a shell covering the core; the average value of the contents of bismuth in the cores is expressed as CCORE % by mass, the average value of the contents of bismuth in the shells is expressed as CSHELL % by mass, and the CCORE is lower than the CSHELL; and the number of all the particles comprised in the piezoelectric composition is expressed as N, the number of the crystal particles including the core and the shell is expressed as n, and n/N is 0.10 to 1.00.