Core-Shell Positive Active Material for Lithium Battery

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Solution Overview

Problem

Current positive active materials for lithium batteries, such as transition metal oxides, have limited lifespan and electrical capacity due to structural changes during charging and discharging, leading to decreased capacity and voltage.

Innovation Solution

A core-shell structured over-lithiated lithium transition metal oxide is developed, where the shell layer is doped with a metal cation from Period 2 to Period 7 of the Periodic Table, enhancing the material's capacity and lifespan characteristics by suppressing capacity and voltage degradation during high voltage operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If transition metal oxides are used as positive active material, then high capacity can be achieved, but lifespan and voltage characteristics deteriorate due to structural changes during charging and discharging

Engineering Contradiction:
ImprovecapacityVSAvoidlifespan and voltage characteristics
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent employs a core-shell composite structure where the positive active material consists of a Li2MO3-LiM'O2 composite oxide core surrounded by a protective shell layer. This composite structure combines the high capacity characteristics of the over-lithiated core with the structural stability and protection provided by the shell, resolving the contradiction between achieving high capacity and maintaining reliability during cycling.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The shell layer is selectively applied only to the surface region of the positive active material particles, creating a local quality difference between the core and shell. The shell provides protective functions (structural stability, preventing degradation) at the surface while the core maintains its high capacity characteristics, thus improving lifespan without sacrificing capacity.

Inventive Principle:
Principle #3Local quality

2Reliability

If shell layer is added to form core-shell structure, then lifespan and voltage stability improve, but device complexity increases

Engineering Contradiction:
Improvelifespan and voltage stabilityVSAvoidstructure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The shell layer is designed as a thin film structure that can be applied conformally to the particle surface. This thin film approach provides the necessary protective functions (improving lifespan and voltage stability) while minimizing the additional material volume and structural complexity compared to bulk modifications.

Inventive Principle:
Principle #30Flexible shells and thin films

Data Source

PatentUS10593935B2Positive active material including a shell including a metalcation, manufacturing method thereof, and positive electrode and lithium battery including the positive active material
Publication Date: 2020.03.17 SAMSUNG ELECTRONICS CO LTD
  • US10593935B2 patent drawing
  • US10593935B2 patent drawing
  • US10593935B2 patent drawing

AI summary

A positive active material includes an over-lithiated lithium transition metal oxide having a core-shell structure, wherein a shell layer of the core-shell structure includes a metal cation.