Method of producing core/shell semiconductor nanoparticles

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Solution Overview

Problem

The SILAR method for forming a shell on semiconductor nanoparticles requires precise control of precursor amounts and involves multiple separate applications, leading to potential particle transformation and byproduct formation, complicating the production process and reducing optical properties due to defect levels.

Innovation Solution

A method involving the simultaneous addition of zinc branched-chain carboxylate and group VI element precursor solutions to a core particle-dispersed solution, allowing for the formation of a shell containing zinc and group VI elements on the core particle surfaces, without the need for separate and alternating applications.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If the SILAR method is used to form shell layers by alternately adding group II and group VI element precursors, then the shell can be formed on core particles, but the process becomes complex and requires strict control of precursor amounts

Engineering Contradiction:
Improveshell formation qualityVSAvoidproduction process complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent combines the separate alternation of group II and group VI element precursor additions into a single simultaneous addition step. The shell is formed by adding both types of precursors together to the core particle dispersed solution, eliminating the complex multi-step SILAR process while maintaining effective shell formation.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent uses a single precursor addition step that serves multiple functions: providing both group II and group VI elements for shell formation, controlling the reaction stoichiometry, and simplifying the overall synthesis process. This multi-functional approach replaces the traditional separate precursor addition steps.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If small amounts of precursor are added in the SILAR method, then particle transformation and byproduct formation are avoided, but the shell cannot be formed adequately

Engineering Contradiction:
Improveparticle stabilityVSAvoidshell formation completeness
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The patent changes the addition mode parameter from sequential small amounts to simultaneous appropriate amounts. By adding group II and group VI element precursors simultaneously in stoichiometric ratios, the method achieves complete shell formation without particle transformation or byproduct formation, resolving the contradiction between shell completeness and particle stability.

Inventive Principle:
Principle #35Parameter changes

3Manufacturing precision

If multiple alternation steps are used in the SILAR method, then the shell precursors can react on particle surfaces, but the production method becomes complicated

Engineering Contradiction:
Improveshell layer qualityVSAvoidproduction simplicity
Core Design Contradiction:
Manufacturing precisionVSEase of manufacture

Solution Approach 1:

The patent merges multiple alternation steps into a single reaction step where both group II and group VI element precursors are added simultaneously to the core particle dispersed solution. This single-step approach maintains shell layer quality while dramatically simplifying the production process.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach simplifies the production of core/shell semiconductor nanoparticles with excellent optical properties by reducing defect levels and enhancing quantum yield and emission spectrum quality.

Implementation Method 1

adding a solution of group VI element precursor while adding a solution of zinc branched chain carboxylate to a core particle-dispersed solution to allow the zinc branched chain carboxylate to react with the group VI element precursor on surfaces of the core particles for forming a shell containing zinc and the group VI element

Methodology Applied
Scientific EffectChemical reaction: Chemical Bonding

Data Source

PatentUS12415954B2Method of producing core/shell semiconductor nanoparticles
Publication Date: 2025.09.16 SHOEI CHEM IND CO LTD

AI summary

A method of producing core/shell semiconductor nanoparticles, the method comprising a shell formation step of adding a solution of group VI element precursor while adding a solution of zinc branched chain carboxylate to a core particle-dispersed solution to allow the zinc branched chain carboxylate to react with the group VI element precursor in presence of the core particles for forming a shell containing zinc and the group VI element on surfaces of the core particles. The present invention can provide a simple semiconductor nanoparticle production method of producing core/shell semiconductor nanoparticles with excellent optical properties when two or more types of the shell precursors are used to produce the core/shell semiconductor nanoparticles.