Core-Winding Yarn Sock for Athletic Grip and Thrust

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Solution Overview

Problem

Conventional sports socks do not effectively convert the physical ability of the wearer into instantaneous force and thrust, essential for athletic performance, due to their design and material properties.

Innovation Solution

A sock with a knitted fabric configuration using a core yarn and a winding yarn wrapped around it, specifically in regions covering the sole and instep, providing enhanced friction and breathability, allowing for efficient conversion of physical ability into athletic performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional sports socks use traditional knitted fabric with face yarn and back yarn, then the sock provides adequate coverage and comfort, but the sock creates slippage and reduces the wearer's ability to push off the ground effectively

Engineering Contradiction:
Improvegrip and thrustVSAvoidslippage
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent applies composite materials by using a core yarn (elastomeric fiber) surrounded by a winding yarn (non-elastomeric fiber) to create a composite structure that combines elasticity with high friction. This composite yarn structure enables the sock to provide both grip and thrust while eliminating slippage, directly resolving the technical contradiction between reliability and harmful factors.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent changes the friction parameter of the knitted fabric by using a specific yarn structure (core yarn with winding yarn) that inherently provides high friction. This parameter change in the material structure allows the sock to maintain reliable grip and thrust without slippage, resolving the contradiction between reliability and harmful factors.

Inventive Principle:
Principle #35Parameter changes

2Strength

If conventional sports socks use thick knitted fabric for durability and coverage, then the sock provides protection and comfort, but the sock increases weight and reduces athletic performance

Engineering Contradiction:
Improvedurability and coverageVSAvoidsock weight
Core Design Contradiction:
StrengthVSWeight of moving object

Solution Approach 1:

The patent uses composite materials with a core yarn providing structural strength and a winding yarn providing durability. This composite structure achieves both strength and light weight, as the efficient material composition reduces overall weight while maintaining protective coverage, resolving the contradiction between strength and weight.

Inventive Principle:
Principle #40Composite materials

3Ease of manufacture

If conventional sports socks use traditional yarn structure, then the sock is easy to manufacture, but the sock lacks breathability and friction properties needed for athletic performance

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidbreathability and friction
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent applies composite materials where the core yarn and winding yarn are twisted together in a specific configuration that maintains breathability while providing high friction. This composite structure achieves both manufacturing feasibility and enhanced performance properties, resolving the contradiction between ease of manufacture and reliability.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent changes the structural parameters of the yarn by creating a core-winding configuration that optimizes both breathability and friction. This parameter change in the yarn structure allows the material to maintain ease of manufacture while achieving the necessary performance characteristics for athletic socks.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The sock enables better grip and thrust, reducing slippage and weight, allowing for efficient conversion of physical ability into athletic performance, with improved friction and breathability, enhancing the wearer's ability to stand firmly and push off the ground.

Implementation Method 1

providing enhanced friction and breathability, allowing for efficient conversion of physical ability into athletic performance

Methodology Applied
Scientific EffectFriction: Friction

Data Source

PatentEP2636779B1Sock
Publication Date: 2018.06.20 OKAMOTO INDS
  • EP2636779B1 patent drawingFigure 1
  • EP2636779B1 patent drawingFigure 2
  • EP2636779B1 patent drawingFigure 3A~3B

AI summary

A sock includes a knitted fabric covering at least from a toe portion to a heel portion of a wearer. The knitted fabric, which is arranged in a first region covering at least sections, in a sole, corresponding to phalanges and metatarsal heads of the wearer, is formed by stitches that are knitted only by means of a covering yarn, which is a winding yarn wrapped around a core yarn.