Coriolis Flow Meter Guru Module for Self-Calibration

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Solution Overview

Problem

Coriolis flow meters face challenges with measurement characteristic changes due to corrosion, erosion, or coating deposition, requiring recalibration, which can be complex and operator-dependent, especially when experienced personnel are not available.

Innovation Solution

A method and apparatus that guide users through a sequence of steps to complete predefined tasks, such as verifying calibration factors using known densities or proving runs, with a 'guru module' that prompts and directs users through the process, ensuring accurate measurement correction.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If proven or recalibration is performed to correct measurement characteristics, then measurement precision is improved, but device complexity and operator skill requirements increase

Engineering Contradiction:
Improvemeasurement characteristicsVSAvoidrecalibration process
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The flow meter system performs self-diagnosis and self-calibration by automatically detecting measurement characteristic changes and executing recalibration procedures without requiring external intervention or complex operator actions. The system serves itself by monitoring its own performance and initiating corrective measures.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system continuously monitors measurement characteristics and provides feedback to detect deviations caused by corrosion, erosion, or coating deposition. This feedback loop triggers automatic recalibration when measurement accuracy deteriorates, creating a closed-loop control system that maintains precision without manual intervention.

Inventive Principle:
Principle #23Feedback

2Measurement precision

If proven or recalibration is performed to correct measurement characteristics, then measurement precision is improved, but loss of time occurs due to complex procedures

Engineering Contradiction:
Improvemeasurement characteristicsVSAvoidrecalibration time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The system performs preliminary monitoring of measurement characteristics continuously during normal operation, detecting changes before they significantly impact accuracy. This early detection allows for timely recalibration at optimal moments, preventing excessive time loss and maintaining precision proactively rather than reactively.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The automated self-calibration system executes recalibration procedures without requiring operator intervention, eliminating the time operators would spend on manual calibration tasks. The system performs all necessary measurements and adjustments autonomously, significantly reducing the time required for maintaining measurement precision.

Inventive Principle:
Principle #25Self-service

3Measurement precision

If manual verification by experienced operators is used, then measurement precision is maintained, but ease of operation deteriorates due to skill requirements

Engineering Contradiction:
Improvemeasurement characteristicsVSAvoidoperator skill requirements
Core Design Contradiction:
Measurement precisionVSEase of operation

Solution Approach 1:

The flow meter system performs self-diagnosis and self-calibration by automatically detecting measurement characteristic changes and executing recalibration procedures without requiring external intervention or complex operator actions. The system serves itself by monitoring its own performance and initiating corrective measures.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system introduces an automated control system as an intermediary between the measurement process and the operator. This intermediary handles all complex calibration and verification tasks automatically, eliminating the need for operators to possess specialized skills while maintaining measurement precision through automated monitoring and adjustment.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS7925456B2Method and apparatus for directing the use of a Coriolis flow meter
Publication Date: 2011.04.12 MICRO MOTION INC
  • US7925456B2 patent drawing
  • US7925456B2 patent drawing
  • US7925456B2 patent drawing

AI summary

A method and apparatus is disclosed that guides a user through a sequence of steps that will allow the user to complete a predefined task using the flow meter. The steps include: selecting a predefined task, displaying a sequence of steps that directs the user through a process for using the Coriolis flow meter to complete the predefined task, and operating the Coriolis flow meter in response to the sequence of steps to complete the predefined task.